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Built as stroked paths for easy manual refinement.Instrument dial numerals 0–7 reconstruction template diff --git a/3d_model/dial_reversed.svg b/3d_model/dial_reversed.svg new file mode 100755 index 0000000..9aa3875 --- /dev/null +++ b/3d_model/dial_reversed.svg @@ -0,0 +1,761 @@ + +Instrument dial numerals 0–7 reconstruction templateEditable SVG template approximating the rounded industrial numerals seen on a vintage dial. Built as stroked paths for easy manual refinement.Instrument dial numerals 0–7 reconstruction template diff --git a/3d_model/frame.stl b/3d_model/frame.stl new file mode 100755 index 0000000..5f71a6f Binary files /dev/null and b/3d_model/frame.stl differ diff --git a/3d_model/glass.svg b/3d_model/glass.svg new file mode 100755 index 0000000..5aafccb --- /dev/null +++ b/3d_model/glass.svg @@ -0,0 +1,48 @@ + + + + + + + + + + diff --git a/3d_model/insidebody.stl b/3d_model/insidebody.stl new file mode 100755 index 0000000..9bbfe41 Binary files /dev/null and b/3d_model/insidebody.stl differ diff --git a/3d_model/pointer.stl b/3d_model/pointer.stl new file mode 100755 index 0000000..b0adeb9 Binary files /dev/null and b/3d_model/pointer.stl differ diff --git a/3d_model/rod-label.svg b/3d_model/rod-label.svg new file mode 100755 index 0000000..44d3ee9 --- /dev/null +++ b/3d_model/rod-label.svg @@ -0,0 +1,108 @@ + +Instrument dial numerals 0–7 reconstruction templateEditable SVG template approximating the rounded industrial numerals seen on a vintage dial. Built as stroked paths for easy manual refinement.Instrument dial numerals 0–7 reconstruction template diff --git a/config.multi.example.json b/config.multi.example.json new file mode 100644 index 0000000..8cd14ff --- /dev/null +++ b/config.multi.example.json @@ -0,0 +1,57 @@ +{ + "wifi_ssid": "YourWiFiSSID", + "wifi_password": "YourWiFiPassword", + "mqtt_broker": "mqtt.example.com", + "mqtt_port": 1883, + "mqtt_user": "mqtt_user", + "mqtt_password": "mqtt_password", + "mqtt_client_id": "selsyn_multi", + "mqtt_prefix": "home/panels/chernobyl1", + + "gauges": [ + { + "name": "Gauge 1", + "pins": [12, 13], + "mode": "stepdir", + "min": 0, + "max": 7300, + "step_us": 200, + "entity_name": "Power 1", + "unit": "W", + "leds": { + "red_pin": 33, + "green_pin": 32 + } + }, + { + "name": "Gauge 2", + "pins": [14, 15], + "mode": "stepdir", + "min": 0, + "max": 100, + "step_us": 200, + "entity_name": "Temperature", + "unit": "C", + "leds": { + "red_pin": 21, + "green_pin": 20 + } + } + ], + + "backlight": { + "pin": 23, + "num_leds_per_gauge": 3 + }, + + "device": { + "name": "Selsyn Multi Gauge", + "model": "Chernobyl Selsyn-inspired gauge", + "manufacturer": "AdeBaumann", + "area": "Control Panels" + }, + + "microsteps_per_second": 600, + "heartbeat_ms": 10000, + "rezero_interval_ms": 3600000 +} \ No newline at end of file diff --git a/gauge_vid6008.py b/gauge_vid6008.py index 47bd14f..9172682 100644 --- a/gauge_vid6008.py +++ b/gauge_vid6008.py @@ -61,6 +61,7 @@ class Gauge: self._pin_step = Pin(pins[1], Pin.OUT) self._total_steps = _TOTAL_STEPS self._phase = 0 + self._last_dir = None # track last direction to avoid redundant writes elif mode == "4phase": if len(pins) != 4: @@ -135,8 +136,10 @@ class Gauge: def step(self, direction): if self._mode == "stepdir": - self._pin_dir.value(1 if direction > 0 else 0) - utime.sleep_us(10) + if direction != self._last_dir: + self._pin_dir.value(1 if direction > 0 else 0) + self._last_dir = direction + utime.sleep_us(10) self._pulse_step(self._step_us) self._current_step += direction else: diff --git a/gaugemqttcontinuous.py b/gaugemqttcontinuous.py index ce90d3f..b3957ac 100644 --- a/gaugemqttcontinuous.py +++ b/gaugemqttcontinuous.py @@ -42,8 +42,12 @@ def log(level, msg): print(f"[{_ts()}] {level:5s} {msg}") +_DEBUG = False + + def info(msg): - log("INFO", msg) + if _DEBUG: + log("INFO", msg) def warn(msg): @@ -75,6 +79,9 @@ def _load_config(): _cfg = _load_config() +DEBUG = _cfg.get("debug", False) +_DEBUG = DEBUG + WIFI_SSID = _cfg["wifi_ssid"] WIFI_PASSWORD = _cfg["wifi_password"] MQTT_BROKER = _cfg["mqtt_broker"] @@ -83,50 +90,148 @@ MQTT_USER = _cfg["mqtt_user"] MQTT_PASSWORD = _cfg["mqtt_password"] MQTT_CLIENT_ID = _cfg["mqtt_client_id"] MQTT_PREFIX = _cfg["mqtt_prefix"] -GAUGE_PINS = tuple(_cfg.get("gauge_pins", [12, 13])) -GAUGE_MODE = _cfg.get("gauge_mode", "stepdir") -GAUGE_MIN = float(_cfg.get("gauge_min", 0)) -GAUGE_MAX = float(_cfg.get("gauge_max", 7300)) -GAUGE_STEP_US = int(_cfg.get("gauge_step_us", 200)) - -MICROSTEPS_PER_SECOND = 600 # microsteps per second (adjustable) +MICROSTEPS_PER_SECOND = int(_cfg.get("microsteps_per_second", 600)) HEARTBEAT_MS = int(_cfg.get("heartbeat_ms", 10000)) REZERO_INTERVAL_MS = int(_cfg.get("rezero_interval_ms", 3600000)) -LED_RED_PIN = int(_cfg.get("led_red_pin", 33)) -LED_GREEN_PIN = int(_cfg.get("led_green_pin", 32)) -LED_BL_PIN = int(_cfg.get("led_bl_pin", 23)) -DEVICE_NAME = _cfg.get("device_name", "Selsyn 1") -DEVICE_MODEL = _cfg.get("device_model", "Chernobyl Selsyn-inspired gauge") -DEVICE_MFR = _cfg.get("device_manufacturer", "AdeBaumann") -DEVICE_AREA = _cfg.get("device_area", "Control Panels") -GAUGE_ENTITY = _cfg.get("gauge_entity_name", "Selsyn 1 Power") -GAUGE_UNIT = _cfg.get("gauge_unit", "W") -RED_ENTITY = _cfg.get("red_led_entity_name", "Selsyn 1 Red LED") -GREEN_ENTITY = _cfg.get("green_led_entity_name", "Selsyn 1 Green LED") -BL_ENTITY = _cfg.get("backlight_entity_name", "Selsyn 1 Backlight") + +backlight_cfg = _cfg.get("backlight", {}) +BACKLIGHT_PIN = int(backlight_cfg.get("pin", _cfg.get("led_bl_pin", 23))) +BACKLIGHT_LEDS_PER_GAUGE = int(backlight_cfg.get("num_leds_per_gauge", 3)) + +device_cfg = _cfg.get("device", {}) +DEVICE_NAME = device_cfg.get("name", _cfg.get("device_name", "Selsyn Multi")) +DEVICE_MODEL = device_cfg.get( + "model", _cfg.get("device_model", "Chernobyl Selsyn-inspired gauge") +) +DEVICE_MFR = device_cfg.get( + "manufacturer", _cfg.get("device_manufacturer", "AdeBaumann") +) +DEVICE_AREA = device_cfg.get("area", _cfg.get("device_area", "Control Panels")) + +gauges = [] +if "gauges" in _cfg: + for i, g in enumerate(_cfg["gauges"]): + led_cfg = g.get("leds", {}) + gauges.append( + { + "id": i, + "name": g.get("name", f"Gauge {i + 1}"), + "pins": tuple(g.get("pins", [12, 13])), + "mode": g.get("mode", "stepdir"), + "min": float(g.get("min", 0)), + "max": float(g.get("max", 100)), + "step_us": int(g.get("step_us", 200)), + "entity_name": g.get("entity_name", f"Gauge {i + 1}"), + "unit": g.get("unit", ""), + "red_pin": int(led_cfg.get("red_pin", 33)), + "green_pin": int(led_cfg.get("green_pin", 32)), + } + ) +else: + gauges.append( + { + "id": 0, + "name": "Gauge 1", + "pins": tuple(_cfg.get("gauge_pins", [12, 13])), + "mode": _cfg.get("gauge_mode", "stepdir"), + "min": float(_cfg.get("gauge_min", 0)), + "max": float(_cfg.get("gauge_max", 7300)), + "step_us": int(_cfg.get("gauge_step_us", 200)), + "entity_name": _cfg.get("gauge_entity_name", "Selsyn 1 Power"), + "unit": _cfg.get("gauge_unit", "W"), + "red_pin": int(_cfg.get("led_red_pin", 33)), + "green_pin": int(_cfg.get("led_green_pin", 32)), + } + ) BL_UNIT = _cfg.get("backlight_unit", "%") # --------------------------------------------------------------------------- -# Topics +# Gauge initialization # --------------------------------------------------------------------------- +gauge_objects = [] +for g in gauges: + gauge_objects.append( + Gauge( + pins=g["pins"], + mode=g["mode"], + min_val=g["min"], + max_val=g["max"], + step_us=g["step_us"], + ) + ) + info( + f"Gauge {g['id']}: {g['name']} pins={g['pins']} mode={g['mode']} range=[{g['min']}, {g['max']}]" + ) + +gauge_targets = [g["min"] for g in gauges] # target value per gauge +gauge_last_rezero = [utime.ticks_ms() for _ in gauges] + +# --------------------------------------------------------------------------- +# Topics (per-gauge) +# --------------------------------------------------------------------------- + + +def make_gauge_topics(prefix, gauge_id): + return { + "set": f"{prefix}/gauge{gauge_id}/set", + "state": f"{prefix}/gauge{gauge_id}/state", + "status": f"{prefix}/gauge{gauge_id}/status", + "zero": f"{prefix}/gauge{gauge_id}/zero", + "disc": f"homeassistant/number/{MQTT_CLIENT_ID}_g{gauge_id}/config", + "led_red": f"{prefix}/gauge{gauge_id}/led/red/set", + "led_green": f"{prefix}/gauge{gauge_id}/led/green/set", + "led_bl": f"{prefix}/gauge{gauge_id}/led/backlight/set", + "led_red_state": f"{prefix}/gauge{gauge_id}/led/red/state", + "led_green_state": f"{prefix}/gauge{gauge_id}/led/green/state", + "led_bl_state": f"{prefix}/gauge{gauge_id}/led/backlight/state", + "led_red_disc": f"homeassistant/switch/{MQTT_CLIENT_ID}_g{gauge_id}_red/config", + "led_green_disc": f"homeassistant/switch/{MQTT_CLIENT_ID}_g{gauge_id}_green/config", + "led_bl_disc": f"homeassistant/light/{MQTT_CLIENT_ID}_g{gauge_id}_bl/config", + } + + +gauge_topics = [make_gauge_topics(MQTT_PREFIX, g["id"]) for g in gauges] + +T_SET = f"{MQTT_PREFIX}/set" +T_STATE = f"{MQTT_PREFIX}/state" +T_STATUS = f"{MQTT_PREFIX}/status" +T_ZERO = f"{MQTT_PREFIX}/zero" + + +gauge_topics = [make_gauge_topics(MQTT_PREFIX, g["id"]) for g in gauges] + T_SET = f"{MQTT_PREFIX}/set" T_STATE = f"{MQTT_PREFIX}/state" T_STATUS = f"{MQTT_PREFIX}/status" T_ZERO = f"{MQTT_PREFIX}/zero" -T_LED_RED = f"{MQTT_PREFIX}/led/red/set" -T_LED_GREEN = f"{MQTT_PREFIX}/led/green/set" -T_LED_BL = f"{MQTT_PREFIX}/led/backlight/set" -T_LED_BL_STATE = f"{MQTT_PREFIX}/led/backlight/state" -T_LED_RED_STATE = f"{MQTT_PREFIX}/led/red/state" -T_LED_GREEN_STATE = f"{MQTT_PREFIX}/led/green/state" T_DISC_GAUGE = f"homeassistant/number/{MQTT_CLIENT_ID}/config" T_DISC_RED = f"homeassistant/switch/{MQTT_CLIENT_ID}_red/config" T_DISC_GREEN = f"homeassistant/switch/{MQTT_CLIENT_ID}_green/config" T_DISC_BL = f"homeassistant/light/{MQTT_CLIENT_ID}_bl/config" + +def make_gauge_topics(prefix, gauge_id): + return { + "set": f"{prefix}/gauge{gauge_id}/set", + "state": f"{prefix}/gauge{gauge_id}/state", + "status": f"{prefix}/gauge{gauge_id}/status", + "zero": f"{prefix}/gauge{gauge_id}/zero", + "disc": f"homeassistant/number/{MQTT_CLIENT_ID}_g{gauge_id}/config", + "led_red": f"{prefix}/gauge{gauge_id}/led/red/set", + "led_green": f"{prefix}/gauge{gauge_id}/led/green/set", + "led_bl": f"{prefix}/gauge{gauge_id}/led/backlight/set", + "led_red_state": f"{prefix}/gauge{gauge_id}/led/red/state", + "led_green_state": f"{prefix}/gauge{gauge_id}/led/green/state", + "led_bl_state": f"{prefix}/gauge{gauge_id}/led/backlight/state", + "led_red_disc": f"homeassistant/switch/{MQTT_CLIENT_ID}_g{gauge_id}_red/config", + "led_green_disc": f"homeassistant/switch/{MQTT_CLIENT_ID}_g{gauge_id}_green/config", + "led_bl_disc": f"homeassistant/light/{MQTT_CLIENT_ID}_g{gauge_id}_bl/config", + } + + _DEVICE = { "identifiers": [MQTT_CLIENT_ID], "name": DEVICE_NAME, @@ -201,58 +306,58 @@ def check_wifi(): # --------------------------------------------------------------------------- -# Gauge +# LEDs (per gauge) # --------------------------------------------------------------------------- -info("Initialising gauge ...") -gauge = Gauge( - pins=GAUGE_PINS, - mode=GAUGE_MODE, - min_val=GAUGE_MIN, - max_val=GAUGE_MAX, - step_us=GAUGE_STEP_US, -) -info( - f"Gauge ready pins={GAUGE_PINS} mode={GAUGE_MODE} range=[{GAUGE_MIN}, {GAUGE_MAX}] step_us={GAUGE_STEP_US}" -) +num_gauges = len(gauges) +leds_red = [] +leds_green = [] +leds_bl = [] +for g in gauges: + leds_red.append(Pin(g["red_pin"], Pin.OUT, value=0)) + leds_green.append(Pin(g["green_pin"], Pin.OUT, value=0)) -# --------------------------------------------------------------------------- -# LEDs -# --------------------------------------------------------------------------- - -led_red = Pin(LED_RED_PIN, Pin.OUT, value=0) -led_green = Pin(LED_GREEN_PIN, Pin.OUT, value=0) -led_bl = NeoPixel(Pin(LED_BL_PIN), 3) +total_backlight_leds = num_gauges * BACKLIGHT_LEDS_PER_GAUGE +leds_bl = NeoPixel(Pin(BACKLIGHT_PIN), total_backlight_leds) _backlight_color = (0, 0, 0) -_backlight_brightness = 100 # last *active* brightness — never set to 0 +_backlight_brightness = 100 _backlight_on = False _bl_dirty_since = None _BL_SAVE_DELAY_MS = 5000 +backlight_color = [(0, 0, 0) for _ in range(num_gauges)] +backlight_brightness = [100 for _ in range(num_gauges)] +backlight_on = [False for _ in range(num_gauges)] + def _flush_backlight(client): - payload = { - "state": "ON" if _backlight_on else "OFF", - "color": { - "r": _backlight_color[0], - "g": _backlight_color[1], - "b": _backlight_color[2], - }, - "brightness": int(_backlight_brightness * 2.55), - } - client.publish(T_LED_BL, ujson.dumps(payload), retain=True) - info( - f"Backlight state retained: {payload['state']} {_backlight_color} @ {_backlight_brightness}%" - ) + for i in range(num_gauges): + gt = gauge_topics[i] + payload = { + "state": "ON" if backlight_on[i] else "OFF", + "color": { + "r": backlight_color[i][0], + "g": backlight_color[i][1], + "b": backlight_color[i][2], + }, + "brightness": int(backlight_brightness[i] * 2.55), + } + client.publish( + f"{gt['set'].replace('/set', '/backlight/state')}", + ujson.dumps(payload), + retain=True, + ) + info( + f"Gauge {i} backlight: {payload['state']} {backlight_color[i]} @ {backlight_brightness[i]}%" + ) -def _backlight_changed(new_color, new_on, new_brightness): - """Return True if any backlight property differs from current state.""" +def _backlight_changed(gauge_idx, new_color, new_on, new_brightness): return ( - new_color != _backlight_color - or new_on != _backlight_on - or (new_on and new_brightness != _backlight_brightness) + new_color != backlight_color[gauge_idx] + or new_on != backlight_on[gauge_idx] + or (new_on and new_brightness != backlight_brightness[gauge_idx]) ) @@ -261,48 +366,48 @@ def _mark_bl_dirty(): _bl_dirty_since = utime.ticks_ms() -def set_backlight_color(r, g, b, brightness=None): - global _backlight_color, _backlight_brightness, _backlight_on +def set_backlight_color(gauge_idx, r, g, b, brightness=None): + global backlight_color, backlight_brightness, backlight_on if brightness is None: - brightness = _backlight_brightness + brightness = backlight_brightness[gauge_idx] new_on = brightness > 0 - if not _backlight_changed((r, g, b), new_on, brightness): + if not _backlight_changed(gauge_idx, (r, g, b), new_on, brightness): return - _backlight_color = (r, g, b) + backlight_color[gauge_idx] = (r, g, b) if brightness > 0: - _backlight_brightness = brightness - _backlight_on = new_on + backlight_brightness[gauge_idx] = brightness + backlight_on[gauge_idx] = new_on + scale = brightness / 100 - for i in range(3): - led_bl[i] = (int(g * scale), int(r * scale), int(b * scale)) - led_bl.write() + base_idx = gauge_idx * BACKLIGHT_LEDS_PER_GAUGE + for j in range(BACKLIGHT_LEDS_PER_GAUGE): + leds_bl[base_idx + j] = (int(g * scale), int(r * scale), int(b * scale)) + leds_bl.write() _mark_bl_dirty() -def set_backlight_brightness(brightness): - global _backlight_brightness, _backlight_on +def set_backlight_brightness(gauge_idx, brightness): + global backlight_brightness, backlight_on clamped = max(0, min(100, brightness)) new_on = clamped > 0 - if not _backlight_changed(_backlight_color, new_on, clamped): + if not _backlight_changed(gauge_idx, backlight_color[gauge_idx], new_on, clamped): return if clamped > 0: - _backlight_brightness = clamped - _backlight_on = new_on - r, g, b = _backlight_color + backlight_brightness[gauge_idx] = clamped + backlight_on[gauge_idx] = new_on + r, g, b = backlight_color[gauge_idx] scale = clamped / 100 - for i in range(3): - led_bl[i] = (int(g * scale), int(r * scale), int(b * scale)) - led_bl.write() + base_idx = gauge_idx * BACKLIGHT_LEDS_PER_GAUGE + for j in range(BACKLIGHT_LEDS_PER_GAUGE): + leds_bl[base_idx + j] = (int(g * scale), int(r * scale), int(b * scale)) + leds_bl.write() _mark_bl_dirty() -info(f"LEDs ready red={LED_RED_PIN} green={LED_GREEN_PIN} backlight={LED_BL_PIN}") - # --------------------------------------------------------------------------- # State # --------------------------------------------------------------------------- -_target_value = GAUGE_MIN _last_rezero_ms = None # set to ticks_ms() in main() client_ref = None _mqtt_connected = False @@ -333,74 +438,80 @@ def on_message(topic, payload): payload = payload.decode().strip() info(f"MQTT rx {topic} {payload}") - if topic == T_ZERO: - global _last_rezero_ms - info("Zero command received") - gauge.zero() - _last_rezero_ms = utime.ticks_ms() - info("Zero complete") - return - - if topic == T_LED_RED: - state = payload.upper() == "ON" - led_red.value(1 if state else 0) - _publish(T_LED_RED_STATE, "ON" if state else "OFF", retain=True) - info(f"Red LED → {'ON' if state else 'OFF'}") - return - - if topic == T_LED_GREEN: - state = payload.upper() == "ON" - led_green.value(1 if state else 0) - _publish(T_LED_GREEN_STATE, "ON" if state else "OFF", retain=True) - info(f"Green LED → {'ON' if state else 'OFF'}") - return - - if topic == T_LED_BL: - info(f"Backlight raw payload: '{payload}'") - try: - data = ujson.loads(payload) - info( - f"Backlight parsed: state={data.get('state')} color={data.get('color')} brightness={data.get('brightness')}" - ) - if data.get("state", "ON").upper() == "OFF": - set_backlight_brightness(0) - _publish(T_LED_BL_STATE, ujson.dumps({"state": "OFF"}), retain=True) - info("Backlight → OFF") - return - color = data.get("color", {}) - r = max(0, min(255, int(color.get("r", _backlight_color[0])))) - g = max(0, min(255, int(color.get("g", _backlight_color[1])))) - b = max(0, min(255, int(color.get("b", _backlight_color[2])))) - # HA sends brightness as 0-255; convert to 0-100 - raw_br = data.get("brightness", None) - if raw_br is not None: - brightness = max(0, min(100, round(int(raw_br) / 2.55))) - elif _backlight_brightness > 0: - brightness = _backlight_brightness - else: - brightness = 100 - except Exception as e: - warn(f"Invalid backlight payload: '{payload}' ({e})") + for i, gt in enumerate(gauge_topics): + if topic == gt["zero"]: + info(f"Zero command received for gauge {i}") + gauge_objects[i].zero() + gauge_last_rezero[i] = utime.ticks_ms() + info(f"Zero complete gauge {i}") return - set_backlight_color(r, g, b, brightness) - color_hex = f"#{r:02x}{g:02x}{b:02x}" - state = { - "state": "ON", - "color_mode": "rgb", - "brightness": int(brightness * 2.55), - "color": {"r": r, "g": g, "b": b}, - } - _publish(T_LED_BL_STATE, ujson.dumps(state), retain=True) - info(f"Backlight → {color_hex} @ {brightness}%") + + if topic == gt["set"]: + g = gauges[i] + try: + gauge_targets[i] = max(g["min"], min(g["max"], float(payload))) + info(f"Gauge {i} target → {gauge_targets[i]:.1f}") + except ValueError: + warn(f"Invalid set value for gauge {i}: '{payload}'") + return + + if topic == T_ZERO: + for i, g in enumerate(gauge_objects): + info(f"Zeroing all gauges") + g.zero() + gauge_last_rezero[i] = utime.ticks_ms() + info("All gauges zeroed") return - if topic == T_SET: - global _target_value - try: - _target_value = max(GAUGE_MIN, min(GAUGE_MAX, float(payload))) - info(f"New target → {_target_value:.1f}") - except ValueError: - warn(f"Invalid set value: '{payload}'") + for i, gt in enumerate(gauge_topics): + if topic == gt["led_red"]: + state = payload.upper() == "ON" + leds_red[i].value(1 if state else 0) + _publish(gt["led_red_state"], "ON" if state else "OFF", retain=True) + info(f"Gauge {i} red LED → {'ON' if state else 'OFF'}") + return + + if topic == gt["led_green"]: + state = payload.upper() == "ON" + leds_green[i].value(1 if state else 0) + _publish(gt["led_green_state"], "ON" if state else "OFF", retain=True) + info(f"Gauge {i} green LED → {'ON' if state else 'OFF'}") + return + + if topic == gt["led_bl"]: + try: + data = ujson.loads(payload) + if data.get("state", "ON").upper() == "OFF": + set_backlight_brightness(i, 0) + _publish( + gt["led_bl_state"], ujson.dumps({"state": "OFF"}), retain=True + ) + info(f"Gauge {i} backlight → OFF") + return + color = data.get("color", {}) + r = max(0, min(255, int(color.get("r", backlight_color[i][0])))) + g = max(0, min(255, int(color.get("g", backlight_color[i][1])))) + b = max(0, min(255, int(color.get("b", backlight_color[i][2])))) + raw_br = data.get("brightness", None) + if raw_br is not None: + brightness = max(0, min(100, round(int(raw_br) / 2.55))) + elif backlight_brightness[i] > 0: + brightness = backlight_brightness[i] + else: + brightness = 100 + except Exception as e: + warn(f"Invalid backlight payload for gauge {i}: '{payload}' ({e})") + return + set_backlight_color(i, r, g, b, brightness) + state = { + "state": "ON", + "color_mode": "rgb", + "brightness": int(brightness * 2.55), + "color": {"r": r, "g": g, "b": b}, + } + _publish(gt["led_bl_state"], ujson.dumps(state), retain=True) + info(f"Gauge {i} backlight → #{r:02x}{g:02x}{b:02x} @ {brightness}%") + return # --------------------------------------------------------------------------- @@ -425,9 +536,12 @@ def connect_mqtt(): client_ref = client client.subscribe(T_SET) client.subscribe(T_ZERO) - client.subscribe(T_LED_RED) - client.subscribe(T_LED_GREEN) - client.subscribe(T_LED_BL) + for gt in gauge_topics: + client.subscribe(gt["set"]) + client.subscribe(gt["zero"]) + client.subscribe(gt["led_red"]) + client.subscribe(gt["led_green"]) + client.subscribe(gt["led_bl"]) _mqtt_connected = True info(f"MQTT connected client_id={MQTT_CLIENT_ID}") return client @@ -472,9 +586,12 @@ def check_mqtt(): client_ref.connect() client_ref.subscribe(T_SET) client_ref.subscribe(T_ZERO) - client_ref.subscribe(T_LED_RED) - client_ref.subscribe(T_LED_GREEN) - client_ref.subscribe(T_LED_BL) + for gt in gauge_topics: + client_ref.subscribe(gt["set"]) + client_ref.subscribe(gt["zero"]) + client_ref.subscribe(gt["led_red"]) + client_ref.subscribe(gt["led_green"]) + client_ref.subscribe(gt["led_bl"]) _mqtt_connected = True info("MQTT reconnected!") publish_discovery(client_ref) @@ -489,94 +606,104 @@ def check_mqtt(): def publish_discovery(client): - """Publish all HA MQTT discovery payloads using short-form keys to stay under 512 bytes.""" - # Full device block only on first payload; subsequent use identifiers-only ref - _dev_ref = {"identifiers": [MQTT_CLIENT_ID]} + """Publish all HA MQTT discovery payloads for gauges and LEDs.""" + _dev_ref = { + "identifiers": [MQTT_CLIENT_ID], + "name": DEVICE_NAME, + "model": DEVICE_MODEL, + "manufacturer": DEVICE_MFR, + "suggested_area": DEVICE_AREA, + } - client.publish( - T_DISC_GAUGE, - ujson.dumps( - { - "name": GAUGE_ENTITY, - "unique_id": MQTT_CLIENT_ID, - "cmd_t": T_SET, - "stat_t": T_STATE, - "avty_t": T_STATUS, - "min": GAUGE_MIN, - "max": GAUGE_MAX, - "step": 1, - "unit_of_meas": GAUGE_UNIT, - "icon": "mdi:gauge", - "dev": _DEVICE, - } - ), - retain=True, - ) - info("Discovery: gauge") + for i, g in enumerate(gauges): + gt = gauge_topics[i] - client.publish( - T_DISC_RED, - ujson.dumps( - { - "name": RED_ENTITY, - "uniq_id": f"{MQTT_CLIENT_ID}_led_red", - "cmd_t": T_LED_RED, - "stat_t": T_LED_RED_STATE, - "pl_on": "ON", - "pl_off": "OFF", - "icon": "mdi:led-on", - "dev": _dev_ref, - "ret": True, - } - ), - retain=True, - ) - info("Discovery: red LED") + client.publish( + gt["disc"], + ujson.dumps( + { + "name": g["entity_name"], + "unique_id": f"{MQTT_CLIENT_ID}_g{i}", + "cmd_t": gt["set"], + "stat_t": gt["state"], + "avty_t": gt["status"], + "min": g["min"], + "max": g["max"], + "step": 1, + "unit_of_meas": g["unit"], + "icon": "mdi:gauge", + "dev": _dev_ref, + } + ), + retain=True, + ) + info(f"Discovery: gauge {i} ({g['name']})") - client.publish( - T_DISC_GREEN, - ujson.dumps( - { - "name": GREEN_ENTITY, - "uniq_id": f"{MQTT_CLIENT_ID}_led_green", - "cmd_t": T_LED_GREEN, - "stat_t": T_LED_GREEN_STATE, - "pl_on": "ON", - "pl_off": "OFF", - "icon": "mdi:led-on", - "dev": _dev_ref, - "ret": True, - } - ), - retain=True, - ) - info("Discovery: green LED") + client.publish( + gt["led_red_disc"], + ujson.dumps( + { + "name": f"{g['name']} Red LED", + "uniq_id": f"{MQTT_CLIENT_ID}_g{i}_red", + "cmd_t": gt["led_red"], + "stat_t": gt["led_red_state"], + "pl_on": "ON", + "pl_off": "OFF", + "icon": "mdi:led-on", + "dev": _dev_ref, + "ret": True, + } + ), + retain=True, + ) + info(f"Discovery: gauge {i} red LED") - client.publish( - T_DISC_BL, - ujson.dumps( - { - "name": BL_ENTITY, - "uniq_id": f"{MQTT_CLIENT_ID}_led_bl", - "cmd_t": T_LED_BL, - "stat_t": T_LED_BL_STATE, - "schema": "json", - "supported_color_modes": ["rgb"], - "icon": "mdi:led-strip", - "dev": _dev_ref, - "ret": True, - } - ), - retain=True, - ) - info("Discovery: backlight") + client.publish( + gt["led_green_disc"], + ujson.dumps( + { + "name": f"{g['name']} Green LED", + "uniq_id": f"{MQTT_CLIENT_ID}_g{i}_green", + "cmd_t": gt["led_green"], + "stat_t": gt["led_green_state"], + "pl_on": "ON", + "pl_off": "OFF", + "icon": "mdi:led-on", + "dev": _dev_ref, + "ret": True, + } + ), + retain=True, + ) + info(f"Discovery: gauge {i} green LED") + + client.publish( + gt["led_bl_disc"], + ujson.dumps( + { + "name": f"{g['name']} Backlight", + "uniq_id": f"{MQTT_CLIENT_ID}_g{i}_bl", + "cmd_t": gt["led_bl"], + "stat_t": gt["led_bl_state"], + "schema": "json", + "supported_color_modes": ["rgb"], + "icon": "mdi:led-strip", + "dev": _dev_ref, + "ret": True, + } + ), + retain=True, + ) + info(f"Discovery: gauge {i} backlight") def publish_state(client): - val = gauge.get() - client.publish(T_STATE, str(round(val, 1)), retain=True) - client.publish(T_STATUS, "online", retain=True) - info(f"State published value={val:.1f} step={gauge._current_step}") + for i, g in enumerate(gauge_objects): + gt = gauge_topics[i] + val = g.get() + client.publish(gt["state"], str(round(val, 1)), retain=True) + client.publish(gt["status"], "online", retain=True) + info(f"Gauge {i} state: {val:.1f} step={g._current_step}") # --------------------------------------------------------------------------- @@ -591,11 +718,12 @@ def main(): connect_wifi(WIFI_SSID, WIFI_PASSWORD) - info("Zeroing gauge on startup ...") - gauge.zero() + info("Zeroing gauges on startup ...") + for i, g in enumerate(gauge_objects): + g.zero() + info(f"Zeroed gauge {i}") info("Zero complete") - # umqtt.robust handles reconnection automatically — just connect once connect_mqtt() publish_discovery(client_ref) publish_state(client_ref) @@ -611,15 +739,8 @@ def main(): except ImportError: pass - global _last_rezero_ms, _bl_dirty_since + global _bl_dirty_since last_heartbeat = utime.ticks_ms() - _last_rezero_ms = utime.ticks_ms() - - target_step = gauge._val_to_step(_target_value) - - # Period at which to publish state updates during movement - MOVE_STATE_INTERVAL_MS = 500 - last_move_state = utime.ticks_ms() while True: try: @@ -633,45 +754,35 @@ def main(): now = utime.ticks_ms() - # Continuously move towards target at constant speed - current_target = gauge._val_to_step(_target_value) - moved = False - if current_target != gauge._current_step: - direction = 1 if current_target > gauge._current_step else -1 - gauge.step(direction) - moved = True + moved_any = False + for i, g in enumerate(gauge_objects): + current_target = g._val_to_step(gauge_targets[i]) + if current_target != g._current_step: + direction = 1 if current_target > g._current_step else -1 + steps_to_move = current_target - g._current_step + steps_to_move = max(-5, min(5, steps_to_move)) + for _ in range(abs(steps_to_move)): + g.step(direction) + moved_any = True - # Publish state during movement at intervals - if ( - moved - and utime.ticks_diff(now, last_move_state) >= MOVE_STATE_INTERVAL_MS - ): - publish_state(client_ref) - last_move_state = now - - # Sleep to achieve constant speed - if moved or ( - current_target == gauge._current_step - and gauge._current_step != gauge._val_to_step(_target_value) - ): + if moved_any: delay_us = 1_000_000 // MICROSTEPS_PER_SECOND utime.sleep_us(delay_us) - # Periodic auto-rezero (disabled when interval is 0) if ( REZERO_INTERVAL_MS > 0 - and utime.ticks_diff(now, _last_rezero_ms) >= REZERO_INTERVAL_MS + and utime.ticks_diff(now, gauge_last_rezero[0]) >= REZERO_INTERVAL_MS ): - info("Auto-rezero triggered") - saved = _target_value - gauge.zero() - if saved > GAUGE_MIN: - gauge.set(saved) + for i, g in enumerate(gauge_objects): + info(f"Auto-rezero gauge {i}") + saved = gauge_targets[i] + g.zero() + if saved > gauges[i]["min"]: + g.set(saved) + gauge_last_rezero[i] = now publish_state(client_ref) - _last_rezero_ms = now - info(f"Auto-rezero complete, restored to {saved:.1f}") + info("Auto-rezero complete") - # Retain backlight state via MQTT after settling if ( _bl_dirty_since is not None and utime.ticks_diff(now, _bl_dirty_since) >= _BL_SAVE_DELAY_MS @@ -679,12 +790,8 @@ def main(): _flush_backlight(client_ref) _bl_dirty_since = None - # Heartbeat if utime.ticks_diff(now, last_heartbeat) >= HEARTBEAT_MS: publish_state(client_ref) - info( - f"step={gauge._current_step} phase={gauge._phase} target_step={gauge._val_to_step(_target_value)} expected_phase={gauge._current_step % 4}" - ) last_heartbeat = now except Exception as e: