Adrian A. Baumann
8bdae1da9b
- Replace gauge.py (MicroPython) references with gaugecontroller.yaml (ESPHome) - Update CLAUDE.md and README.md to document ESPHome-native API integration - Update LED wiring docs for separate main/indicator strips (D22/D36) - Refactor Arduino firmware to drive two WS2812 strips independently - Add per-gauge physical offset caching for main and indicator LEDs - Frame-limit breathe effect (16ms) to reduce unnecessary strip refreshes
1415 lines
47 KiB
Python
1415 lines
47 KiB
Python
"""
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gauge.py — MQTT-based gauge controller for ESP32 / MicroPython
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Bridges MQTT commands to an Arduino running the gauge controller firmware
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over UART. The Arduino handles all stepper motor motion and LED output.
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LED layout per gauge (0-based indices within the Arduino gauge LED segment):
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0-2 backlight (3 LEDs)
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3 red indicator
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4 green indicator
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5 status red
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6 status green
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Serial commands follow the Arduino gauge controller protocol (see CLAUDE.md).
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Additional config.json fields:
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arduino_uart — UART peripheral number (default 1)
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arduino_tx_pin — ESP32 GPIO for TX (default 17)
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arduino_rx_pin — ESP32 GPIO for RX (default 16)
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arduino_baud — baud rate (default 115200)
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gauge.max_steps — full-scale step count on the Arduino (default 4000)
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"""
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import network
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import utime
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import ujson
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import gc
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from umqtt.robust import MQTTClient
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from machine import UART
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# Activate WiFi driver before any heavy heap allocation so it can claim its
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# contiguous DRAM block before the Python heap fragments the address space.
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# Only activate if not already running (e.g. boot.py may have started it).
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gc.collect()
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_early_wlan = network.WLAN(network.STA_IF)
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if not _early_wlan.active():
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_early_wlan.active(True)
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del _early_wlan
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gc.collect()
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# ---------------------------------------------------------------------------
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# Logging
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# ---------------------------------------------------------------------------
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def _ts():
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ms = utime.ticks_ms()
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return f"{(ms // 3600000) % 24:02d}:{(ms // 60000) % 60:02d}:{(ms // 1000) % 60:02d}.{ms % 1000:03d}"
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def log(level, msg):
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print(f"[{_ts()}] {level:5s} {msg}")
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_DEBUG = False
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def info(msg):
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if _DEBUG:
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log("INFO", msg)
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def warn(msg):
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log("WARN", msg)
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def log_err(msg):
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log("ERROR", msg)
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# ---------------------------------------------------------------------------
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# Configuration
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# ---------------------------------------------------------------------------
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def _load_config():
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try:
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with open("/config.json") as f:
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cfg = ujson.load(f)
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info("Config loaded from /config.json")
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return cfg
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except OSError:
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log_err("config.json not found — cannot continue")
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raise
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except Exception as e:
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log_err(f"config.json parse error: {e} — cannot continue")
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raise
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_cfg = _load_config()
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DEBUG = _cfg.get("debug", False)
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_DEBUG = DEBUG
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WIFI_SSID = _cfg["wifi_ssid"]
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WIFI_PASSWORD = _cfg["wifi_password"]
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MQTT_BROKER = _cfg["mqtt_broker"]
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MQTT_PORT = int(_cfg.get("mqtt_port", 1883))
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MQTT_USER = _cfg["mqtt_user"]
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MQTT_PASSWORD = _cfg["mqtt_password"]
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MQTT_CLIENT_ID = _cfg["mqtt_client_id"]
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MQTT_PREFIX = _cfg["mqtt_prefix"]
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HEARTBEAT_MS = int(_cfg.get("heartbeat_ms", 10000))
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REZERO_INTERVAL_MS = int(_cfg.get("rezero_interval_ms", 3600000))
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device_cfg = _cfg.get("device", {})
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DEVICE_NAME = device_cfg.get("name", _cfg.get("device_name", "Selsyn Multi"))
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DEVICE_MODEL = device_cfg.get(
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"model", _cfg.get("device_model", "Chernobyl Selsyn-inspired gauge")
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)
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DEVICE_MFR = device_cfg.get(
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"manufacturer", _cfg.get("device_manufacturer", "AdeBaumann")
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)
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DEVICE_AREA = device_cfg.get("area", _cfg.get("device_area", "Control Panels"))
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gauges = []
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if "gauges" in _cfg:
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for i, g in enumerate(_cfg["gauges"]):
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led_cfg = g.get("leds", {})
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gauges.append(
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{
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"id": i,
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"name": g.get("name", f"Gauge {i + 1}"),
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"min": float(g.get("min", 0)),
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"max": float(g.get("max", 100)),
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"max_steps": int(g.get("max_steps", 4000)),
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"speed": float(g.get("speed", 5000.0)),
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"acceleration": float(g.get("acceleration", 6000.0)),
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"entity_name": g.get("entity_name", f"Gauge {i + 1}"),
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"unit": g.get("unit", ""),
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"ws2812_red": tuple(led_cfg.get("ws2812_red", [255, 0, 0])),
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"ws2812_green": tuple(led_cfg.get("ws2812_green", [0, 255, 0])),
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}
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)
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else:
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gauges.append(
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{
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"id": 0,
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"name": "Gauge 1",
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"min": float(_cfg.get("gauge_min", 0)),
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"max": float(_cfg.get("gauge_max", 7300)),
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"max_steps": int(_cfg.get("gauge_max_steps", 4000)),
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"speed": float(_cfg.get("gauge_speed", 5000.0)),
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"acceleration": float(_cfg.get("gauge_acceleration", 6000.0)),
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"entity_name": _cfg.get("gauge_entity_name", "Selsyn 1 Power"),
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"unit": _cfg.get("gauge_unit", "W"),
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"ws2812_red": tuple(_cfg.get("ws2812_red", [255, 0, 0])),
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"ws2812_green": tuple(_cfg.get("ws2812_green", [0, 255, 0])),
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}
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)
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num_gauges = len(gauges)
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# ---------------------------------------------------------------------------
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# Arduino UART
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# ---------------------------------------------------------------------------
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ARDUINO_UART_ID = int(_cfg.get("arduino_uart", 1))
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ARDUINO_TX_PIN = int(_cfg.get("arduino_tx_pin", 17))
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ARDUINO_RX_PIN = int(_cfg.get("arduino_rx_pin", 16))
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ARDUINO_BAUD = int(_cfg.get("arduino_baud", 115200))
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_arduino = UART(ARDUINO_UART_ID, baudrate=ARDUINO_BAUD, tx=ARDUINO_TX_PIN, rx=ARDUINO_RX_PIN, timeout=10)
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def arduino_send(cmd):
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"""Send a newline-terminated command to the Arduino."""
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_arduino.write((cmd + "\n").encode())
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info(f"Arduino → {cmd}")
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def arduino_recv():
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"""Print any lines waiting in the Arduino RX buffer."""
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while _arduino.any():
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line = _arduino.readline()
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if line:
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print(f"[{_ts()}] ARDU {line.decode().strip()}")
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# ---------------------------------------------------------------------------
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# Arduino command helpers
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# ---------------------------------------------------------------------------
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# LED indices within each gauge's segment (0-based, matching CLAUDE.md layout)
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_LED_BACKLIGHT_RANGE = "0-2" # LEDs 1-3: backlight
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_LED_RED = 3 # LED 4: red indicator
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_LED_GREEN = 4 # LED 5: green indicator
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_LED_STATUS_RED = 5 # LED 6: status red
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_LED_STATUS_GREEN = 6 # LED 7: status green
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def _val_to_steps(gauge_idx, value):
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"""Map a physical value to an Arduino absolute step position."""
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g = gauges[gauge_idx]
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frac = (value - g["min"]) / (g["max"] - g["min"])
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return int(max(0, min(g["max_steps"], frac * g["max_steps"])))
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def gauge_set(gauge_idx, value):
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arduino_send(f"SET {gauge_idx} {_val_to_steps(gauge_idx, value)}")
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def gauge_home(gauge_idx):
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arduino_send(f"HOME {gauge_idx}")
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def gauge_zero(gauge_idx):
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arduino_send(f"ZERO {gauge_idx}")
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def gauge_set_speed(gauge_idx, speed):
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arduino_send(f"SPEED {gauge_idx} {speed}")
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def gauge_set_acceleration(gauge_idx, acceleration):
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arduino_send(f"ACCEL {gauge_idx} {acceleration}")
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def _set_led(gauge_idx, idx, r, g, b):
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arduino_send(f"LED {gauge_idx} {idx} {r} {g} {b}")
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def set_backlight(gauge_idx, r, g, b, brightness):
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"""Send backlight colour+brightness to the 3 backlight LEDs (0-2)."""
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scale = brightness / 100
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_set_led(gauge_idx, _LED_BACKLIGHT_RANGE, int(r * scale), int(g * scale), int(b * scale))
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def set_red_led(gauge_idx, on):
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r, g, b = gauges[gauge_idx]["ws2812_red"] if on else (0, 0, 0)
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_set_led(gauge_idx, _LED_RED, r, g, b)
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def set_green_led(gauge_idx, on):
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r, g, b = gauges[gauge_idx]["ws2812_green"] if on else (0, 0, 0)
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_set_led(gauge_idx, _LED_GREEN, r, g, b)
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def set_status_led(gauge_idx, led_type, on):
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if led_type == "red":
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r, g, b = gauges[gauge_idx]["ws2812_red"] if on else (0, 0, 0)
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_set_led(gauge_idx, _LED_STATUS_RED, r, g, b)
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elif led_type == "green":
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r, g, b = gauges[gauge_idx]["ws2812_green"] if on else (0, 0, 0)
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_set_led(gauge_idx, _LED_STATUS_GREEN, r, g, b)
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def _send_effect(gauge_idx, led_ref, color, effect):
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"""Send a single Arduino command for the given effect (or plain LED if none).
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Always embeds color in the command — no preceding LED command needed."""
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r, g, b = color
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if effect not in _EFFECTS:
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arduino_send(f"LED {gauge_idx} {led_ref} {r} {g} {b}")
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return
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p = _EFFECTS[effect]
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if p[0] == "blink":
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arduino_send(f"BLINK {gauge_idx} {led_ref} {p[1]} {p[2]} {r} {g} {b}")
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elif p[0] == "breathe":
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arduino_send(f"BREATHE {gauge_idx} {led_ref} {p[1]} {r} {g} {b}")
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elif p[0] == "dflash":
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arduino_send(f"DFLASH {gauge_idx} {led_ref} {r} {g} {b}")
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def _apply_blink_or_led(gauge_idx, led_idx, color, effect):
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"""Set LED to color, optionally starting an effect.
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Color is always embedded in the command — avoids FastLED.show() race."""
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_send_effect(gauge_idx, led_idx, color, effect)
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# ---------------------------------------------------------------------------
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# State tracking (for MQTT state publishing)
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# ---------------------------------------------------------------------------
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gauge_targets = [g["min"] for g in gauges]
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gauge_last_rezero = [utime.ticks_ms() for _ in gauges]
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gauge_speeds = [g["speed"] for g in gauges]
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gauge_accelerations = [g["acceleration"] for g in gauges]
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backlight_color = [(0, 0, 0) for _ in range(num_gauges)]
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backlight_brightness = [100 for _ in range(num_gauges)]
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backlight_on = [False for _ in range(num_gauges)]
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_bl_dirty_since = None
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_BL_SAVE_DELAY_MS = 5000
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client_ref = None
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_mqtt_connected = False
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_EFFECTS = {
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"Blink Slow": ("blink", 800, 800),
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"Blink Fast": ("blink", 150, 150),
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"Blink Alert": ("blink", 100, 400),
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"Breathe Slow": ("breathe", 3000),
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"Breathe Fast": ("breathe", 1200),
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"Double Flash": ("dflash",),
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}
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_EFFECT_LIST = list(_EFFECTS.keys())
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_red_effect = [None] * num_gauges
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_green_effect = [None] * num_gauges
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_status_red_effect = [None] * num_gauges
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_status_green_effect= [None] * num_gauges
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_bl_effect = [None] * num_gauges
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vfd_text = ""
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vfd_decimal_point = False
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vfd_alarm = False
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def _build_vfd_command():
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suffix = ""
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if vfd_decimal_point:
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suffix += "."
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if vfd_alarm:
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suffix += "!"
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if vfd_text:
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return f"VFD {vfd_text}{suffix}"
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if suffix:
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return f"VFD 0{suffix}"
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return "VFD"
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def send_vfd_state():
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arduino_send(_build_vfd_command())
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def publish_vfd_state(client):
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client.publish(vfd_topics["state"], vfd_text, retain=True)
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client.publish(vfd_topics["decimal_point_state"], b"ON" if vfd_decimal_point else b"OFF", retain=True)
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client.publish(vfd_topics["alarm_state"], b"ON" if vfd_alarm else b"OFF", retain=True)
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def _backlight_changed(gauge_idx, new_color, new_on, new_brightness):
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return (
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new_color != backlight_color[gauge_idx]
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or new_on != backlight_on[gauge_idx]
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or (new_on and new_brightness != backlight_brightness[gauge_idx])
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)
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def _mark_bl_dirty():
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global _bl_dirty_since
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_bl_dirty_since = utime.ticks_ms()
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def set_backlight_color(gauge_idx, r, g, b, brightness=None):
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global backlight_color, backlight_brightness, backlight_on
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if brightness is None:
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brightness = backlight_brightness[gauge_idx]
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new_on = brightness > 0
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if not _backlight_changed(gauge_idx, (r, g, b), new_on, brightness):
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return
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backlight_color[gauge_idx] = (r, g, b)
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if brightness > 0:
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backlight_brightness[gauge_idx] = brightness
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backlight_on[gauge_idx] = new_on
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set_backlight(gauge_idx, r, g, b, brightness)
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_mark_bl_dirty()
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def set_backlight_brightness(gauge_idx, brightness):
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global backlight_brightness, backlight_on
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clamped = max(0, min(100, brightness))
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new_on = clamped > 0
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if not _backlight_changed(gauge_idx, backlight_color[gauge_idx], new_on, clamped):
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return
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if clamped > 0:
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backlight_brightness[gauge_idx] = clamped
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backlight_on[gauge_idx] = new_on
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r, g, b = backlight_color[gauge_idx]
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set_backlight(gauge_idx, r, g, b, clamped)
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_mark_bl_dirty()
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def publish_backlight_states(client):
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"""Publish current backlight state for all gauges as retained MQTT messages."""
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for i in range(num_gauges):
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gt = gauge_topics[i]
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r, g, b = backlight_color[i]
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brightness = backlight_brightness[i]
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state = {
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"state": "ON" if backlight_on[i] else "OFF",
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"color_mode": "rgb",
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"brightness": int(brightness * 2.55),
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"color": {"r": r, "g": g, "b": b},
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}
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if _bl_effect[i]:
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state["effect"] = _bl_effect[i]
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try:
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client.publish(gt["led_bl_state"], ujson.dumps(state), retain=True)
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except Exception as e:
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log_err(f"Backlight state publish failed for gauge {i}: {e}")
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def restore_backlight_state(gauge_idx, payload):
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"""Restore retained backlight state without republishing it back to MQTT."""
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global backlight_color, backlight_brightness, backlight_on, _bl_effect
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try:
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data = ujson.loads(payload)
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except Exception as e:
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warn(f"Invalid retained backlight state for gauge {gauge_idx}: '{payload}' ({e})")
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return
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state_on = data.get("state", "OFF").upper() != "OFF"
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effect = data.get("effect")
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if effect not in _EFFECTS:
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effect = None
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if not state_on:
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_bl_effect[gauge_idx] = None
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backlight_on[gauge_idx] = False
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set_backlight_brightness(gauge_idx, 0)
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return
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color = data.get("color", {})
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r = max(0, min(255, int(color.get("r", backlight_color[gauge_idx][0]))))
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g = max(0, min(255, int(color.get("g", backlight_color[gauge_idx][1]))))
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b = max(0, min(255, int(color.get("b", backlight_color[gauge_idx][2]))))
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raw_br = data.get("brightness", None)
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if raw_br is not None:
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brightness = max(0, min(100, round(int(raw_br) / 2.55)))
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elif backlight_brightness[gauge_idx] > 0:
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brightness = backlight_brightness[gauge_idx]
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else:
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brightness = 100
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_bl_effect[gauge_idx] = effect
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if effect:
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scale = brightness / 100
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rs = int(r * scale)
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gs = int(g * scale)
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bs_ = int(b * scale)
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_send_effect(gauge_idx, _LED_BACKLIGHT_RANGE, (rs, gs, bs_), effect)
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backlight_color[gauge_idx] = (r, g, b)
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backlight_brightness[gauge_idx] = brightness
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backlight_on[gauge_idx] = True
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else:
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set_backlight_color(gauge_idx, r, g, b, brightness)
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def _flush_backlight_state():
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global _bl_dirty_since
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if _bl_dirty_since is None:
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return
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if utime.ticks_diff(utime.ticks_ms(), _bl_dirty_since) < _BL_SAVE_DELAY_MS:
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return
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if client_ref is None:
|
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return
|
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publish_backlight_states(client_ref)
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_bl_dirty_since = None
|
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info("Backlight state flushed to MQTT")
|
|
|
|
|
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def _publish(topic, payload, retain=False):
|
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"""Safely publish MQTT message, returning True on success."""
|
|
if client_ref is None:
|
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return False
|
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try:
|
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client_ref.publish(topic, payload, retain=retain)
|
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return True
|
|
except Exception as e:
|
|
log_err(f"MQTT publish failed: {e}")
|
|
return False
|
|
|
|
|
|
# ---------------------------------------------------------------------------
|
|
# Topics (per-gauge)
|
|
# ---------------------------------------------------------------------------
|
|
|
|
|
|
def make_gauge_topics(prefix, gauge_id):
|
|
return {
|
|
"set": f"{prefix}/gauge{gauge_id}/set",
|
|
"state": f"{prefix}/gauge{gauge_id}/state",
|
|
"status": f"{prefix}/gauge{gauge_id}/status",
|
|
"zero": f"{prefix}/gauge{gauge_id}/zero",
|
|
"disc": f"homeassistant/number/{MQTT_CLIENT_ID}_g{gauge_id}/config",
|
|
"speed": f"{prefix}/gauge{gauge_id}/speed/set",
|
|
"speed_state": f"{prefix}/gauge{gauge_id}/speed/state",
|
|
"speed_disc": f"homeassistant/number/{MQTT_CLIENT_ID}_g{gauge_id}_speed/config",
|
|
"acceleration": f"{prefix}/gauge{gauge_id}/acceleration/set",
|
|
"acceleration_state": f"{prefix}/gauge{gauge_id}/acceleration/state",
|
|
"acceleration_disc": f"homeassistant/number/{MQTT_CLIENT_ID}_g{gauge_id}_acceleration/config",
|
|
"led_red": f"{prefix}/gauge{gauge_id}/led/red/set",
|
|
"led_green": f"{prefix}/gauge{gauge_id}/led/green/set",
|
|
"led_bl": f"{prefix}/gauge{gauge_id}/led/backlight/set",
|
|
"led_red_state": f"{prefix}/gauge{gauge_id}/led/red/state",
|
|
"led_green_state": f"{prefix}/gauge{gauge_id}/led/green/state",
|
|
"led_bl_state": f"{prefix}/gauge{gauge_id}/led/backlight/state",
|
|
"led_red_disc": f"homeassistant/light/{MQTT_CLIENT_ID}_g{gauge_id}_red/config",
|
|
"led_green_disc": f"homeassistant/light/{MQTT_CLIENT_ID}_g{gauge_id}_green/config",
|
|
"led_bl_disc": f"homeassistant/light/{MQTT_CLIENT_ID}_g{gauge_id}_bl/config",
|
|
"status_red": f"{prefix}/gauge{gauge_id}/status_led/red/set",
|
|
"status_green": f"{prefix}/gauge{gauge_id}/status_led/green/set",
|
|
"status_red_state": f"{prefix}/gauge{gauge_id}/status_led/red/state",
|
|
"status_green_state": f"{prefix}/gauge{gauge_id}/status_led/green/state",
|
|
"status_red_disc": f"homeassistant/light/{MQTT_CLIENT_ID}_g{gauge_id}_status_red/config",
|
|
"status_green_disc": f"homeassistant/light/{MQTT_CLIENT_ID}_g{gauge_id}_status_green/config",
|
|
}
|
|
|
|
|
|
gauge_topics = [make_gauge_topics(MQTT_PREFIX, g["id"]) for g in gauges]
|
|
|
|
vfd_topics = {
|
|
"set": f"{MQTT_PREFIX}/vfd/set",
|
|
"state": f"{MQTT_PREFIX}/vfd/state",
|
|
"disc": f"homeassistant/text/{MQTT_CLIENT_ID}_vfd/config",
|
|
"decimal_point": f"{MQTT_PREFIX}/vfd/decimal_point/set",
|
|
"decimal_point_state": f"{MQTT_PREFIX}/vfd/decimal_point/state",
|
|
"decimal_point_disc": f"homeassistant/switch/{MQTT_CLIENT_ID}_vfd_decimal_point/config",
|
|
"alarm": f"{MQTT_PREFIX}/vfd/alarm/set",
|
|
"alarm_state": f"{MQTT_PREFIX}/vfd/alarm/state",
|
|
"alarm_disc": f"homeassistant/switch/{MQTT_CLIENT_ID}_vfd_alarm/config",
|
|
}
|
|
|
|
T_SET = f"{MQTT_PREFIX}/set"
|
|
T_ZERO = f"{MQTT_PREFIX}/zero"
|
|
|
|
_DEVICE = {
|
|
"identifiers": [MQTT_CLIENT_ID],
|
|
"name": DEVICE_NAME,
|
|
"model": DEVICE_MODEL,
|
|
"manufacturer": DEVICE_MFR,
|
|
"suggested_area": DEVICE_AREA,
|
|
}
|
|
|
|
# ---------------------------------------------------------------------------
|
|
# WiFi
|
|
# ---------------------------------------------------------------------------
|
|
|
|
_wifi_check_interval_ms = 30000
|
|
_last_wifi_check = 0
|
|
_wifi_sta = None
|
|
_WIFI_CONNECT_ATTEMPTS = 3
|
|
|
|
|
|
def _reset_wifi_interface():
|
|
global _wifi_sta
|
|
_wifi_sta = network.WLAN(network.STA_IF)
|
|
if _wifi_sta.active():
|
|
_wifi_sta.active(False)
|
|
utime.sleep_ms(200)
|
|
_wifi_sta.active(True)
|
|
utime.sleep_ms(500)
|
|
|
|
|
|
def connect_wifi(ssid, password, timeout_s=15, force_reconnect=False):
|
|
global _wifi_sta
|
|
_wifi_sta = network.WLAN(network.STA_IF)
|
|
|
|
if _wifi_sta.isconnected() and not force_reconnect:
|
|
ip, mask, gw, dns = _wifi_sta.ifconfig()
|
|
info("WiFi already connected")
|
|
info(f" IP:{ip} mask:{mask} gw:{gw} dns:{dns}")
|
|
utime.sleep_ms(250)
|
|
return ip
|
|
|
|
last_error = None
|
|
for attempt in range(_WIFI_CONNECT_ATTEMPTS):
|
|
info(f"WiFi connecting to '{ssid}' (attempt {attempt + 1}/{_WIFI_CONNECT_ATTEMPTS}) ...")
|
|
_reset_wifi_interface()
|
|
try:
|
|
_wifi_sta.connect(ssid, password)
|
|
deadline = utime.time() + timeout_s
|
|
while not _wifi_sta.isconnected():
|
|
if utime.time() > deadline:
|
|
raise OSError("WiFi connect timeout")
|
|
utime.sleep_ms(250)
|
|
|
|
ip, mask, gw, dns = _wifi_sta.ifconfig()
|
|
mac = ":".join(f"{b:02x}" for b in _wifi_sta.config("mac"))
|
|
info("WiFi connected!")
|
|
info(f" SSID : {ssid}")
|
|
info(f" MAC : {mac}")
|
|
info(f" IP : {ip} mask:{mask} gw:{gw} dns:{dns}")
|
|
utime.sleep_ms(500)
|
|
return ip
|
|
except Exception as e:
|
|
last_error = e
|
|
log_err(f"WiFi connect attempt {attempt + 1} failed: {e}")
|
|
utime.sleep_ms(1000)
|
|
|
|
raise last_error
|
|
|
|
|
|
def check_wifi():
|
|
global _wifi_sta, _last_wifi_check
|
|
now = utime.ticks_ms()
|
|
if utime.ticks_diff(now, _last_wifi_check) < _wifi_check_interval_ms:
|
|
return
|
|
_last_wifi_check = now
|
|
|
|
if _wifi_sta is None:
|
|
_wifi_sta = network.WLAN(network.STA_IF)
|
|
|
|
if _wifi_sta.isconnected():
|
|
return
|
|
|
|
log_err("WiFi lost connection — attempting reconnect...")
|
|
try:
|
|
ip = connect_wifi(WIFI_SSID, WIFI_PASSWORD, timeout_s=15, force_reconnect=True)
|
|
info(f"WiFi reconnected! IP:{ip}")
|
|
except Exception as e:
|
|
log_err(f"WiFi reconnect failed: {e}")
|
|
|
|
|
|
# ---------------------------------------------------------------------------
|
|
# MQTT callbacks
|
|
# ---------------------------------------------------------------------------
|
|
|
|
|
|
def on_message(topic, payload):
|
|
global vfd_text, vfd_decimal_point, vfd_alarm
|
|
|
|
if client_ref is None:
|
|
return
|
|
topic = topic.decode()
|
|
payload = payload.decode().strip()
|
|
info(f"MQTT rx {topic} {payload}")
|
|
|
|
if topic == vfd_topics["set"]:
|
|
vfd_text = payload.upper()
|
|
send_vfd_state()
|
|
publish_vfd_state(client_ref)
|
|
info(f"VFD text -> {vfd_text}")
|
|
return
|
|
|
|
if topic == vfd_topics["decimal_point"]:
|
|
vfd_decimal_point = payload.upper() == "ON"
|
|
send_vfd_state()
|
|
publish_vfd_state(client_ref)
|
|
info(f"VFD decimal point -> {'ON' if vfd_decimal_point else 'OFF'}")
|
|
return
|
|
|
|
if topic == vfd_topics["alarm"]:
|
|
vfd_alarm = payload.upper() == "ON"
|
|
send_vfd_state()
|
|
publish_vfd_state(client_ref)
|
|
info(f"VFD alarm -> {'ON' if vfd_alarm else 'OFF'}")
|
|
return
|
|
|
|
for i, gt in enumerate(gauge_topics):
|
|
if topic == gt["led_bl_state"]:
|
|
restore_backlight_state(i, payload)
|
|
info(f"Gauge {i} backlight state restored")
|
|
return
|
|
|
|
if topic == gt["zero"]:
|
|
info(f"Home command received for gauge {i}")
|
|
gauge_home(i)
|
|
gauge_last_rezero[i] = utime.ticks_ms()
|
|
return
|
|
|
|
if topic == gt["set"]:
|
|
g = gauges[i]
|
|
try:
|
|
val = max(g["min"], min(g["max"], float(payload)))
|
|
gauge_targets[i] = val
|
|
gauge_set(i, val)
|
|
info(f"Gauge {i} target → {val:.1f}")
|
|
except ValueError:
|
|
warn(f"Invalid set value for gauge {i}: '{payload}'")
|
|
return
|
|
|
|
if topic == gt["speed"]:
|
|
try:
|
|
speed = float(payload)
|
|
if speed <= 0.0:
|
|
raise ValueError
|
|
gauge_speeds[i] = speed
|
|
gauge_set_speed(i, speed)
|
|
_publish(gt["speed_state"], str(speed), retain=True)
|
|
info(f"Gauge {i} speed -> {speed}")
|
|
except ValueError:
|
|
warn(f"Invalid speed for gauge {i}: '{payload}'")
|
|
return
|
|
|
|
if topic == gt["acceleration"]:
|
|
try:
|
|
acceleration = float(payload)
|
|
if acceleration <= 0.0:
|
|
raise ValueError
|
|
gauge_accelerations[i] = acceleration
|
|
gauge_set_acceleration(i, acceleration)
|
|
_publish(gt["acceleration_state"], str(acceleration), retain=True)
|
|
info(f"Gauge {i} acceleration -> {acceleration}")
|
|
except ValueError:
|
|
warn(f"Invalid acceleration for gauge {i}: '{payload}'")
|
|
return
|
|
|
|
if topic == gt["led_red"]:
|
|
try:
|
|
data = ujson.loads(payload)
|
|
except:
|
|
data = {"state": payload}
|
|
state_on = data.get("state", "ON").upper() != "OFF"
|
|
effect = data.get("effect") if state_on else None
|
|
if effect not in _EFFECTS:
|
|
effect = None
|
|
_red_effect[i] = effect
|
|
color = gauges[i]["ws2812_red"] if state_on else (0, 0, 0)
|
|
_apply_blink_or_led(i, _LED_RED, color, effect)
|
|
pub = {"state": "ON" if state_on else "OFF"}
|
|
if effect:
|
|
pub["effect"] = effect
|
|
_publish(gt["led_red_state"], ujson.dumps(pub), retain=True)
|
|
info(f"Gauge {i} red LED → {'ON' if state_on else 'OFF'}{' [' + effect + ']' if effect else ''}")
|
|
return
|
|
|
|
if topic == gt["led_green"]:
|
|
try:
|
|
data = ujson.loads(payload)
|
|
except:
|
|
data = {"state": payload}
|
|
state_on = data.get("state", "ON").upper() != "OFF"
|
|
effect = data.get("effect") if state_on else None
|
|
if effect not in _EFFECTS:
|
|
effect = None
|
|
_green_effect[i] = effect
|
|
color = gauges[i]["ws2812_green"] if state_on else (0, 0, 0)
|
|
_apply_blink_or_led(i, _LED_GREEN, color, effect)
|
|
pub = {"state": "ON" if state_on else "OFF"}
|
|
if effect:
|
|
pub["effect"] = effect
|
|
_publish(gt["led_green_state"], ujson.dumps(pub), retain=True)
|
|
info(f"Gauge {i} green LED → {'ON' if state_on else 'OFF'}{' [' + effect + ']' if effect else ''}")
|
|
return
|
|
|
|
if topic == gt["led_bl"]:
|
|
try:
|
|
data = ujson.loads(payload)
|
|
if data.get("state", "ON").upper() == "OFF":
|
|
_bl_effect[i] = None
|
|
set_backlight_brightness(i, 0)
|
|
_publish(gt["led_bl_state"], ujson.dumps({"state": "OFF"}), retain=True)
|
|
info(f"Gauge {i} backlight → OFF")
|
|
return
|
|
color = data.get("color", {})
|
|
r = max(0, min(255, int(color.get("r", backlight_color[i][0]))))
|
|
g = max(0, min(255, int(color.get("g", backlight_color[i][1]))))
|
|
b = max(0, min(255, int(color.get("b", backlight_color[i][2]))))
|
|
raw_br = data.get("brightness", None)
|
|
if raw_br is not None:
|
|
brightness = max(0, min(100, round(int(raw_br) / 2.55)))
|
|
elif backlight_brightness[i] > 0:
|
|
brightness = backlight_brightness[i]
|
|
else:
|
|
brightness = 100
|
|
effect = data.get("effect")
|
|
if effect not in _EFFECTS:
|
|
effect = None
|
|
except Exception as e:
|
|
warn(f"Invalid backlight payload for gauge {i}: '{payload}' ({e})")
|
|
return
|
|
_bl_effect[i] = effect
|
|
if effect:
|
|
scale = brightness / 100
|
|
rs = int(r * scale); gs = int(g * scale); bs_ = int(b * scale)
|
|
_send_effect(i, _LED_BACKLIGHT_RANGE, (rs, gs, bs_), effect)
|
|
backlight_color[i] = (r, g, b)
|
|
backlight_brightness[i] = brightness
|
|
backlight_on[i] = True
|
|
_mark_bl_dirty()
|
|
else:
|
|
set_backlight_color(i, r, g, b, brightness)
|
|
state = {
|
|
"state": "ON",
|
|
"color_mode": "rgb",
|
|
"brightness": int(brightness * 2.55),
|
|
"color": {"r": r, "g": g, "b": b},
|
|
}
|
|
if effect:
|
|
state["effect"] = effect
|
|
_publish(gt["led_bl_state"], ujson.dumps(state), retain=True)
|
|
info(f"Gauge {i} backlight → #{r:02x}{g:02x}{b:02x} @ {brightness}%{' [' + effect + ']' if effect else ''}")
|
|
return
|
|
|
|
if topic == gt["status_red"]:
|
|
try:
|
|
data = ujson.loads(payload)
|
|
except:
|
|
data = {"state": payload}
|
|
state_on = data.get("state", "ON").upper() != "OFF"
|
|
effect = data.get("effect") if state_on else None
|
|
if effect not in _EFFECTS:
|
|
effect = None
|
|
_status_red_effect[i] = effect
|
|
color = gauges[i]["ws2812_red"] if state_on else (0, 0, 0)
|
|
_apply_blink_or_led(i, _LED_STATUS_RED, color, effect)
|
|
pub = {"state": "ON" if state_on else "OFF"}
|
|
if effect:
|
|
pub["effect"] = effect
|
|
_publish(gt["status_red_state"], ujson.dumps(pub), retain=True)
|
|
info(f"Gauge {i} status red → {'ON' if state_on else 'OFF'}{' [' + effect + ']' if effect else ''}")
|
|
return
|
|
|
|
if topic == gt["status_green"]:
|
|
try:
|
|
data = ujson.loads(payload)
|
|
except:
|
|
data = {"state": payload}
|
|
state_on = data.get("state", "ON").upper() != "OFF"
|
|
effect = data.get("effect") if state_on else None
|
|
if effect not in _EFFECTS:
|
|
effect = None
|
|
_status_green_effect[i] = effect
|
|
color = gauges[i]["ws2812_green"] if state_on else (0, 0, 0)
|
|
_apply_blink_or_led(i, _LED_STATUS_GREEN, color, effect)
|
|
pub = {"state": "ON" if state_on else "OFF"}
|
|
if effect:
|
|
pub["effect"] = effect
|
|
_publish(gt["status_green_state"], ujson.dumps(pub), retain=True)
|
|
info(f"Gauge {i} status green → {'ON' if state_on else 'OFF'}{' [' + effect + ']' if effect else ''}")
|
|
return
|
|
|
|
if topic == T_ZERO:
|
|
for i in range(num_gauges):
|
|
gauge_home(i)
|
|
gauge_last_rezero[i] = utime.ticks_ms()
|
|
info("All gauges homed")
|
|
return
|
|
|
|
if topic == T_SET:
|
|
try:
|
|
data = ujson.loads(payload)
|
|
if isinstance(data, dict):
|
|
for i, val in enumerate(data.values()):
|
|
if i < num_gauges:
|
|
g = gauges[i]
|
|
cval = max(g["min"], min(g["max"], float(val)))
|
|
gauge_targets[i] = cval
|
|
gauge_set(i, cval)
|
|
info(f"Gauge {i} target → {cval:.1f}")
|
|
else:
|
|
val = float(payload)
|
|
for i in range(num_gauges):
|
|
g = gauges[i]
|
|
cval = max(g["min"], min(g["max"], val))
|
|
gauge_targets[i] = cval
|
|
gauge_set(i, cval)
|
|
info(f"All gauges target → {val:.1f}")
|
|
except Exception:
|
|
try:
|
|
val = float(payload)
|
|
for i in range(num_gauges):
|
|
g = gauges[i]
|
|
cval = max(g["min"], min(g["max"], val))
|
|
gauge_targets[i] = cval
|
|
gauge_set(i, cval)
|
|
info(f"All gauges target → {val:.1f}")
|
|
except:
|
|
warn(f"Invalid set value: '{payload}'")
|
|
return
|
|
|
|
|
|
# ---------------------------------------------------------------------------
|
|
# MQTT connect + discovery
|
|
# ---------------------------------------------------------------------------
|
|
|
|
|
|
def _subscribe_all(c):
|
|
c.subscribe(f"{MQTT_PREFIX}/set")
|
|
c.subscribe(f"{MQTT_PREFIX}/zero")
|
|
c.subscribe(vfd_topics["set"])
|
|
c.subscribe(vfd_topics["decimal_point"])
|
|
c.subscribe(vfd_topics["alarm"])
|
|
for i in range(num_gauges):
|
|
prefix = f"{MQTT_PREFIX}/gauge{i}"
|
|
c.subscribe(f"{prefix}/set")
|
|
c.subscribe(f"{prefix}/zero")
|
|
c.subscribe(f"{prefix}/speed/set")
|
|
c.subscribe(f"{prefix}/acceleration/set")
|
|
c.subscribe(f"{prefix}/led/red/set")
|
|
c.subscribe(f"{prefix}/led/green/set")
|
|
c.subscribe(f"{prefix}/led/backlight/set")
|
|
c.subscribe(f"{prefix}/led/backlight/state")
|
|
c.subscribe(f"{prefix}/status_led/red/set")
|
|
c.subscribe(f"{prefix}/status_led/green/set")
|
|
|
|
|
|
def connect_mqtt():
|
|
global client_ref, _mqtt_connected
|
|
info(f"Connecting to MQTT broker {MQTT_BROKER}:{MQTT_PORT} ...")
|
|
last_error = None
|
|
for attempt in range(3):
|
|
gc.collect()
|
|
try:
|
|
if client_ref is not None:
|
|
try:
|
|
client_ref.disconnect()
|
|
except Exception:
|
|
pass
|
|
|
|
client = MQTTClient(
|
|
client_id=MQTT_CLIENT_ID,
|
|
server=MQTT_BROKER,
|
|
port=MQTT_PORT,
|
|
user=MQTT_USER,
|
|
password=MQTT_PASSWORD,
|
|
keepalive=30,
|
|
)
|
|
client.set_callback(on_message)
|
|
client.connect()
|
|
client_ref = client
|
|
_mqtt_connected = True
|
|
info(f"MQTT connected client_id={MQTT_CLIENT_ID}")
|
|
return
|
|
except Exception as e:
|
|
last_error = e
|
|
log_err(f"MQTT connect attempt {attempt + 1} failed: {type(e).__name__}: {e}")
|
|
try:
|
|
client.sock.close()
|
|
except Exception:
|
|
pass
|
|
gc.collect()
|
|
utime.sleep_ms(1000)
|
|
|
|
_mqtt_connected = False
|
|
raise last_error
|
|
|
|
|
|
_mqtt_check_interval_ms = 30000
|
|
_last_mqtt_check = 0
|
|
_discovery_queue = []
|
|
_discovery_idx = 0
|
|
_last_discovery_ms = 0
|
|
_DISCOVERY_INTERVAL_MS = 350
|
|
|
|
|
|
def _compact_discovery_payload(payload):
|
|
"""Trim optional HA discovery fields when RAM is tight."""
|
|
compact = dict(payload)
|
|
|
|
# Light entities are the largest payloads because they repeat effect metadata.
|
|
# Keep core functionality, but omit optional effect declarations to reduce heap use.
|
|
if compact.get("schema") == "json":
|
|
compact.pop("effect", None)
|
|
compact.pop("effect_list", None)
|
|
|
|
return compact
|
|
|
|
|
|
def check_mqtt():
|
|
global client_ref, _mqtt_connected, _last_mqtt_check
|
|
now = utime.ticks_ms()
|
|
if utime.ticks_diff(now, _last_mqtt_check) < _mqtt_check_interval_ms:
|
|
return _mqtt_connected
|
|
_last_mqtt_check = now
|
|
|
|
if client_ref is None:
|
|
return False
|
|
|
|
try:
|
|
client_ref.ping()
|
|
_mqtt_connected = True
|
|
return True
|
|
except Exception as e:
|
|
log_err(f"MQTT connection lost: {e}")
|
|
_mqtt_connected = False
|
|
|
|
log_err("Attempting MQTT reconnection...")
|
|
for attempt in range(3):
|
|
try:
|
|
client_ref = MQTTClient(
|
|
client_id=MQTT_CLIENT_ID,
|
|
server=MQTT_BROKER,
|
|
port=MQTT_PORT,
|
|
user=MQTT_USER,
|
|
password=MQTT_PASSWORD,
|
|
keepalive=30,
|
|
)
|
|
client_ref.set_callback(on_message)
|
|
client_ref.connect()
|
|
_mqtt_connected = True
|
|
info("MQTT reconnected!")
|
|
schedule_discovery()
|
|
_subscribe_all(client_ref)
|
|
publish_online(client_ref)
|
|
publish_state(client_ref)
|
|
publish_backlight_states(client_ref)
|
|
return True
|
|
except Exception as e2:
|
|
log_err(f"MQTT reconnect attempt {attempt + 1} failed: {e2}")
|
|
try:
|
|
client_ref.sock.close()
|
|
except Exception:
|
|
pass
|
|
gc.collect()
|
|
utime.sleep_ms(2000)
|
|
|
|
log_err("MQTT reconnection failed after 3 attempts")
|
|
return False
|
|
|
|
|
|
def _publish_discovery_entity(client, topic, payload, log_msg):
|
|
gc.collect()
|
|
client.publish(topic, ujson.dumps(_compact_discovery_payload(payload)), retain=True)
|
|
info(log_msg)
|
|
|
|
|
|
def _append_gauge_discovery(entries, dev_ref):
|
|
for i, g in enumerate(gauges):
|
|
gt = gauge_topics[i]
|
|
entries.append(
|
|
(
|
|
gt["disc"],
|
|
{
|
|
"name": g["entity_name"],
|
|
"unique_id": f"{MQTT_CLIENT_ID}_g{i}",
|
|
"cmd_t": gt["set"],
|
|
"stat_t": gt["state"],
|
|
"avty_t": gt["status"],
|
|
"min": g["min"],
|
|
"max": g["max"],
|
|
"step": 1,
|
|
"unit_of_meas": g["unit"],
|
|
"icon": "mdi:gauge",
|
|
"dev": dev_ref,
|
|
},
|
|
f"Discovery: gauge {i} ({g['name']})",
|
|
)
|
|
)
|
|
|
|
|
|
def _append_speed_discovery(entries, dev_ref):
|
|
for i, g in enumerate(gauges):
|
|
gt = gauge_topics[i]
|
|
entries.append(
|
|
(
|
|
gt["speed_disc"],
|
|
{
|
|
"name": f"{g['name']} Speed",
|
|
"unique_id": f"{MQTT_CLIENT_ID}_g{i}_speed",
|
|
"cmd_t": gt["speed"],
|
|
"stat_t": gt["speed_state"],
|
|
"avty_t": gt["status"],
|
|
"min": 1,
|
|
"max": 50000,
|
|
"step": 1,
|
|
"mode": "box",
|
|
"unit_of_meas": "steps/s",
|
|
"icon": "mdi:speedometer",
|
|
"entity_category": "config",
|
|
"dev": dev_ref,
|
|
},
|
|
f"Discovery: gauge {i} speed",
|
|
)
|
|
)
|
|
|
|
|
|
def _append_acceleration_discovery(entries, dev_ref):
|
|
for i, g in enumerate(gauges):
|
|
gt = gauge_topics[i]
|
|
entries.append(
|
|
(
|
|
gt["acceleration_disc"],
|
|
{
|
|
"name": f"{g['name']} Acceleration",
|
|
"unique_id": f"{MQTT_CLIENT_ID}_g{i}_acceleration",
|
|
"cmd_t": gt["acceleration"],
|
|
"stat_t": gt["acceleration_state"],
|
|
"avty_t": gt["status"],
|
|
"min": 1,
|
|
"max": 100000,
|
|
"step": 1,
|
|
"mode": "box",
|
|
"unit_of_meas": "steps/s2",
|
|
"icon": "mdi:chart-bell-curve-cumulative",
|
|
"entity_category": "config",
|
|
"dev": dev_ref,
|
|
},
|
|
f"Discovery: gauge {i} acceleration",
|
|
)
|
|
)
|
|
|
|
|
|
def _append_indicator_led_discovery(entries, dev_ref):
|
|
for i, g in enumerate(gauges):
|
|
gt = gauge_topics[i]
|
|
entries.append(
|
|
(
|
|
gt["led_red_disc"],
|
|
{
|
|
"name": f"{g['name']} Dial Red LED",
|
|
"uniq_id": f"{MQTT_CLIENT_ID}_g{i}_red",
|
|
"cmd_t": gt["led_red"],
|
|
"stat_t": gt["led_red_state"],
|
|
"schema": "json",
|
|
"supported_color_modes": ["onoff"],
|
|
"effect": True,
|
|
"effect_list": _EFFECT_LIST,
|
|
"icon": "mdi:led-on",
|
|
"dev": dev_ref,
|
|
"ret": True,
|
|
},
|
|
f"Discovery: gauge {i} red LED",
|
|
)
|
|
)
|
|
entries.append(
|
|
(
|
|
gt["led_green_disc"],
|
|
{
|
|
"name": f"{g['name']} Dial Green LED",
|
|
"uniq_id": f"{MQTT_CLIENT_ID}_g{i}_green",
|
|
"cmd_t": gt["led_green"],
|
|
"stat_t": gt["led_green_state"],
|
|
"schema": "json",
|
|
"supported_color_modes": ["onoff"],
|
|
"effect": True,
|
|
"effect_list": _EFFECT_LIST,
|
|
"icon": "mdi:led-on",
|
|
"dev": dev_ref,
|
|
"ret": True,
|
|
},
|
|
f"Discovery: gauge {i} green LED",
|
|
)
|
|
)
|
|
|
|
|
|
def _append_backlight_status_discovery(entries, dev_ref):
|
|
for i, g in enumerate(gauges):
|
|
gt = gauge_topics[i]
|
|
entries.append(
|
|
(
|
|
gt["led_bl_disc"],
|
|
{
|
|
"name": f"{g['name']} Backlight",
|
|
"uniq_id": f"{MQTT_CLIENT_ID}_g{i}_bl",
|
|
"cmd_t": gt["led_bl"],
|
|
"stat_t": gt["led_bl_state"],
|
|
"schema": "json",
|
|
"supported_color_modes": ["rgb"],
|
|
"effect": True,
|
|
"effect_list": _EFFECT_LIST,
|
|
"icon": "mdi:led-strip",
|
|
"dev": dev_ref,
|
|
"ret": True,
|
|
},
|
|
f"Discovery: gauge {i} backlight",
|
|
)
|
|
)
|
|
entries.append(
|
|
(
|
|
gt["status_red_disc"],
|
|
{
|
|
"name": f"{g['name']} Channel Status Red",
|
|
"uniq_id": f"{MQTT_CLIENT_ID}_g{i}_status_red",
|
|
"cmd_t": gt["status_red"],
|
|
"stat_t": gt["status_red_state"],
|
|
"schema": "json",
|
|
"supported_color_modes": ["onoff"],
|
|
"effect": True,
|
|
"effect_list": _EFFECT_LIST,
|
|
"icon": "mdi:led-on",
|
|
"dev": dev_ref,
|
|
"ret": True,
|
|
},
|
|
f"Discovery: gauge {i} status red",
|
|
)
|
|
)
|
|
entries.append(
|
|
(
|
|
gt["status_green_disc"],
|
|
{
|
|
"name": f"{g['name']} Channel Status Green",
|
|
"uniq_id": f"{MQTT_CLIENT_ID}_g{i}_status_green",
|
|
"cmd_t": gt["status_green"],
|
|
"stat_t": gt["status_green_state"],
|
|
"schema": "json",
|
|
"supported_color_modes": ["onoff"],
|
|
"effect": True,
|
|
"effect_list": _EFFECT_LIST,
|
|
"icon": "mdi:led-on",
|
|
"dev": dev_ref,
|
|
"ret": True,
|
|
},
|
|
f"Discovery: gauge {i} status green",
|
|
)
|
|
)
|
|
|
|
|
|
def _append_vfd_discovery(entries, dev_ref):
|
|
entries.append(
|
|
(
|
|
vfd_topics["disc"],
|
|
{
|
|
"name": "VFD Display",
|
|
"unique_id": f"{MQTT_CLIENT_ID}_vfd",
|
|
"cmd_t": vfd_topics["set"],
|
|
"stat_t": vfd_topics["state"],
|
|
"avty_t": gauge_topics[0]["status"],
|
|
"icon": "mdi:alpha-box",
|
|
"dev": dev_ref,
|
|
},
|
|
"Discovery: VFD text",
|
|
)
|
|
)
|
|
entries.append(
|
|
(
|
|
vfd_topics["decimal_point_disc"],
|
|
{
|
|
"name": "VFD Decimal Point",
|
|
"unique_id": f"{MQTT_CLIENT_ID}_vfd_decimal_point",
|
|
"cmd_t": vfd_topics["decimal_point"],
|
|
"stat_t": vfd_topics["decimal_point_state"],
|
|
"avty_t": gauge_topics[0]["status"],
|
|
"pl_on": "ON",
|
|
"pl_off": "OFF",
|
|
"icon": "mdi:circle-small",
|
|
"dev": dev_ref,
|
|
},
|
|
"Discovery: VFD decimal point",
|
|
)
|
|
)
|
|
entries.append(
|
|
(
|
|
vfd_topics["alarm_disc"],
|
|
{
|
|
"name": "VFD Alarm",
|
|
"unique_id": f"{MQTT_CLIENT_ID}_vfd_alarm",
|
|
"cmd_t": vfd_topics["alarm"],
|
|
"stat_t": vfd_topics["alarm_state"],
|
|
"avty_t": gauge_topics[0]["status"],
|
|
"pl_on": "ON",
|
|
"pl_off": "OFF",
|
|
"icon": "mdi:alarm-bell",
|
|
"dev": dev_ref,
|
|
},
|
|
"Discovery: VFD alarm",
|
|
)
|
|
)
|
|
|
|
|
|
def schedule_discovery():
|
|
global _discovery_queue, _discovery_idx, _last_discovery_ms
|
|
_dev_ref = _DEVICE
|
|
entries = []
|
|
_append_legacy_discovery(entries)
|
|
_append_gauge_discovery(entries, _dev_ref)
|
|
_append_speed_discovery(entries, _dev_ref)
|
|
_append_acceleration_discovery(entries, _dev_ref)
|
|
_append_indicator_led_discovery(entries, _dev_ref)
|
|
_append_backlight_status_discovery(entries, _dev_ref)
|
|
_append_vfd_discovery(entries, _dev_ref)
|
|
_discovery_queue = entries
|
|
_discovery_idx = 0
|
|
_last_discovery_ms = 0
|
|
|
|
|
|
def _append_legacy_discovery(entries):
|
|
for i in range(num_gauges):
|
|
for old_t in [
|
|
f"homeassistant/switch/{MQTT_CLIENT_ID}_g{i}_red/config",
|
|
f"homeassistant/switch/{MQTT_CLIENT_ID}_g{i}_green/config",
|
|
f"homeassistant/switch/{MQTT_CLIENT_ID}_g{i}_status_red/config",
|
|
f"homeassistant/switch/{MQTT_CLIENT_ID}_g{i}_status_green/config",
|
|
]:
|
|
entries.append((old_t, b"", None))
|
|
|
|
|
|
def service_discovery():
|
|
global _discovery_idx, _last_discovery_ms
|
|
if client_ref is None or _discovery_idx >= len(_discovery_queue):
|
|
return
|
|
|
|
now = utime.ticks_ms()
|
|
if _last_discovery_ms and utime.ticks_diff(now, _last_discovery_ms) < _DISCOVERY_INTERVAL_MS:
|
|
return
|
|
|
|
gc.collect()
|
|
topic, payload, log_msg = _discovery_queue[_discovery_idx]
|
|
try:
|
|
if isinstance(payload, bytes):
|
|
client_ref.publish(topic, payload, retain=True)
|
|
else:
|
|
_publish_discovery_entity(client_ref, topic, payload, log_msg)
|
|
except Exception as e:
|
|
log_err(f"Discovery publish failed for {topic}: {e}")
|
|
_discovery_idx += 1
|
|
_last_discovery_ms = utime.ticks_ms()
|
|
gc.collect()
|
|
|
|
|
|
def publish_online(client):
|
|
for i in range(num_gauges):
|
|
client.publish(gauge_topics[i]["status"], b"online", retain=True)
|
|
|
|
|
|
def publish_state(client):
|
|
for i in range(num_gauges):
|
|
gt = gauge_topics[i]
|
|
client.publish(gt["state"], str(gauge_targets[i]))
|
|
client.publish(gt["speed_state"], str(gauge_speeds[i]), retain=True)
|
|
client.publish(gt["acceleration_state"], str(gauge_accelerations[i]), retain=True)
|
|
publish_vfd_state(client)
|
|
|
|
|
|
def apply_motion_defaults():
|
|
for i in range(num_gauges):
|
|
gauge_set_speed(i, gauge_speeds[i])
|
|
gauge_set_acceleration(i, gauge_accelerations[i])
|
|
send_vfd_state()
|
|
|
|
|
|
# ---------------------------------------------------------------------------
|
|
# Main
|
|
# ---------------------------------------------------------------------------
|
|
|
|
|
|
def main():
|
|
gc.collect()
|
|
info("=" * 48)
|
|
info("Gauge MQTT controller starting")
|
|
info(f"Heap free: {gc.mem_free()} bytes")
|
|
info("=" * 48)
|
|
|
|
gc.collect()
|
|
connect_wifi(WIFI_SSID, WIFI_PASSWORD, force_reconnect=True)
|
|
|
|
mqtt_attempts = 0
|
|
while True:
|
|
try:
|
|
connect_mqtt()
|
|
break
|
|
except Exception as e:
|
|
mqtt_attempts += 1
|
|
log_err(f"MQTT connect failed: {e} (attempt {mqtt_attempts})")
|
|
if mqtt_attempts % 3 == 0:
|
|
log_err("WiFi may be stale — forcing reconnect...")
|
|
try:
|
|
connect_wifi(WIFI_SSID, WIFI_PASSWORD, force_reconnect=True)
|
|
except Exception as we:
|
|
log_err(f"WiFi reconnect failed: {we}")
|
|
utime.sleep_ms(5000)
|
|
_subscribe_all(client_ref)
|
|
schedule_discovery()
|
|
|
|
apply_motion_defaults()
|
|
info("Draining initial retained messages...")
|
|
for _ in range(50):
|
|
client_ref.check_msg()
|
|
utime.sleep_ms(20)
|
|
|
|
info("Homing all gauges on startup ...")
|
|
arduino_send("HOMEALL")
|
|
for i in range(num_gauges):
|
|
gauge_last_rezero[i] = utime.ticks_ms()
|
|
info("Home command sent")
|
|
|
|
info("Publishing state...")
|
|
publish_online(client_ref)
|
|
publish_state(client_ref)
|
|
utime.sleep_ms(50)
|
|
for _ in range(5):
|
|
client_ref.check_msg()
|
|
utime.sleep_ms(20)
|
|
|
|
info("Entering main loop")
|
|
info("-" * 48)
|
|
|
|
try:
|
|
import ota
|
|
ota.mark_ok()
|
|
except:
|
|
pass
|
|
gc.collect()
|
|
|
|
last_heartbeat = utime.ticks_ms()
|
|
|
|
while True:
|
|
try:
|
|
now = utime.ticks_ms()
|
|
|
|
check_wifi()
|
|
gc.collect()
|
|
|
|
if not check_mqtt():
|
|
utime.sleep_ms(1000)
|
|
continue
|
|
|
|
client_ref.check_msg()
|
|
service_discovery()
|
|
arduino_recv()
|
|
_flush_backlight_state()
|
|
gc.collect()
|
|
|
|
# Periodic re-home
|
|
for i in range(num_gauges):
|
|
if utime.ticks_diff(now, gauge_last_rezero[i]) >= REZERO_INTERVAL_MS:
|
|
info(f"Periodic re-home: gauge {i}")
|
|
gauge_home(i)
|
|
gauge_last_rezero[i] = now
|
|
|
|
if utime.ticks_diff(now, last_heartbeat) >= HEARTBEAT_MS:
|
|
info(f"Heartbeat: {gauge_targets}")
|
|
publish_state(client_ref)
|
|
last_heartbeat = now
|
|
gc.collect()
|
|
info(f"Heap free: {gc.mem_free()} bytes")
|
|
|
|
utime.sleep_ms(10)
|
|
|
|
except Exception as e:
|
|
import sys
|
|
sys.print_exception(e)
|
|
log_err(f"Main loop error: {e} — continuing")
|
|
gc.collect()
|
|
utime.sleep_ms(100)
|
|
|
|
|
|
main()
|