OTA deleted from memory after done

.gitignore

@@ -32,4 +32,3 @@
 *.out
 *.app
 
-.codex

CLAUDE.md

@@ -4,9 +4,7 @@ This file provides guidance to Claude Code (claude.ai/code) when working with co
 
 ## Build & Upload
 
-Main firmware lives in `Gaugecontroller/Gaugecontroller.ino`. No external libraries required on the `Stepper-Only` branch. Use the Arduino IDE or `arduino-cli`:
-
-The ESP32 bridge runs ESPHome; the config is in `gaugecontroller.yaml`.
+Main firmware lives in `Gaugecontroller/Gaugecontroller.ino`. Requires the **FastLED** library (`arduino-cli lib install FastLED`). Use the Arduino IDE or `arduino-cli`:
 
 ```bash
 # Compile (replace board/port as needed)
@@ -16,7 +14,7 @@ arduino-cli compile --fqbn arduino:avr:mega Gaugecontroller
 arduino-cli upload -p /dev/ttyACM0 --fqbn arduino:avr:mega Gaugecontroller
 ```
 
-Current default serial setup: `CMD_PORT` and `DEBUG_PORT` both point to `Serial` (USB) at 38400 baud.
+Current default serial setup: `CMD_PORT` and `DEBUG_PORT` both point to `Serial1` at 38400 baud.
 
 ## Switching serial ports (debug → production)
 
@@ -27,7 +25,7 @@ Two `#define`s at the top of `Gaugecontroller.ino` control where commands and de
 #define DEBUG_PORT Serial1  // diagnostic prints (homing, boot messages)
 ```
 
-**Current default:** both point to `Serial` (USB), so command and debug traffic go over the Arduino USB port at 38400 baud.
+**Current default:** both point to `Serial1`, so command and debug traffic share Mega pins TX1=18 / RX1=19 at 38400 baud.
 
 **USB-only debug setup:** point both defines back at `Serial` if you want to talk to the sketch over the Arduino USB port instead:
 
@@ -60,8 +58,8 @@ The sketch controls `GAUGE_COUNT` stepper-motor gauges using a trapezoidal veloc
 
 ### Key data structures
 
-- `GaugeConfig` — compile-time config per gauge: pin assignments (dir, step, enable, polarity flags) and motion defaults (minPos, maxPos, homingBackoffSteps, maxSpeed, accel, homingSpeed). All gauges are defined in `gauge_config.h` as `constexpr GaugeConfig gaugeConfigs[]`. `GAUGE_COUNT` is derived automatically from the array length.
-- `Gauge` — per-gauge runtime state: position, target, velocity, accel, homing state machine, sweep mode. Initialised from `gaugeConfigs[]` in `setup()`.
+- `GaugePins` — hardware pin mapping per gauge (dir, step, enable, active-high/low polarity flags, `ledCount`). Declared `constexpr` so `TOTAL_LEDS` can be computed from it at compile time. Configured in the `gaugePins[]` array at the top.
+- `Gauge` — per-gauge runtime state: position, target, velocity, accel, homing state machine, sweep mode.
 
 ### Motion control (`updateGauge`)
 
@@ -76,6 +74,10 @@ Backs up `homingBackoffSteps` at `homingSpeed`, waits 100 ms settle, then declar
 
 When `sweepEnabled`, `updateSweepTarget` bounces `targetPos` between `minPos` and `maxPos` autonomously.
 
+### LED strip
+
+One shared WS2812B strip is driven from `LED_DATA_PIN` (currently 22). Each gauge owns a contiguous segment of the strip; `gaugePins[i].ledCount` sets the segment length (0 = no LEDs). `TOTAL_LEDS` is computed at compile time via `constexpr sumLedCounts()` — no manual constant to keep in sync. Per-gauge offsets into the flat `leds[]` array are computed once in `setup()` into `gaugeLedOffset[]`. LED commands and effects mark the strip dirty, and `FastLED.show()` is called once per main-loop iteration if anything changed.
+
 ### Serial command protocol
 
 Commands arrive as newline-terminated ASCII lines. Each `parse*` function in `processLine` handles one command family:
@@ -90,12 +92,18 @@ Commands arrive as newline-terminated ASCII lines. Each `parse*` function in `pr
 | `HOME` | `HOME <id>` / `HOMEALL` | Run homing sequence |
 | `SWEEP` | `SWEEP <id> <accel> <speed>` | Start sweep (0/0 stops) |
 | `POS?` | `POS?` | Query all gauges: `POS <id> <cur> <tgt> <homed> <homingState> <sweep>` |
-| `CFG?` | `CFG?` | Query all gauges: `CFG <id> <maxSpeed> <accel>` per gauge |
+| `LED` | `LED <id> <idx> <r> <g> <b>` | Set one LED (0-based index within gauge segment) to RGB colour (0–255 each); `<idx>` may be a range `N-M` to set LEDs N through M in one command; also stops any active effect on those LEDs |
+| `LED?` | `LED?` | Query all LEDs: one `LED <id> <idx> <r> <g> <b>` line per LED, then `OK` |
+| `BLINK` | `BLINK <id> <idx> <on_ms> <off_ms> <r> <g> <b>` | Blink LED(s) at given colour; `<idx>` may be a range `N-M`; `on_ms`/`off_ms` both 0 stops blinking. 4-arg form (no colour) uses current LED colour |
+| `BREATHE` | `BREATHE <id> <idx> <period_ms> <r> <g> <b>` | Smooth triangle-wave fade between black and the given colour; `<idx>` may be a range `N-M` |
+| `DFLASH` | `DFLASH <id> <idx> <r> <g> <b>` | Two quick flashes (100 ms on/off each) followed by a 700 ms pause, then repeats; `<idx>` may be a range `N-M` |
 | `PING` | `PING` | Responds `PONG` |
 
 All commands reply `OK` or `ERR BAD_ID` / `ERR BAD_CMD` etc.
 
 ### Adding gauges
 
-1. Open `Gaugecontroller/gauge_config.h` and append one row to `gaugeConfigs[]`.
-2. `GAUGE_COUNT` updates automatically — no other changes needed.
+1. Increment `GAUGE_COUNT`.
+2. Add a `constexpr GaugePins` entry to `gaugePins[]` (including `ledCount`).
+3. Tune `maxPos` and `homingBackoffSteps` in the corresponding `Gauge` default or at runtime.
+4. `TOTAL_LEDS` and `gaugeLedOffset[]` update automatically — no manual changes needed.

Gaugecontroller/gauge_config.h

@@ -1,31 +0,0 @@
-#pragma once
-#include <stdint.h>
-
-struct GaugeConfig {
-  // Hardware
-  uint8_t dirPin;
-  uint8_t stepPin;
-  int8_t  enablePin;       // -1 = no enable pin
-  bool    dirInverted;
-  bool    stepActiveHigh;
-  bool    enableActiveLow;
-
-  // Motion defaults (integers; cast to float in setup())
-  long  minPos;
-  long  maxPos;
-  long  homingBackoffSteps;
-  int   maxSpeed;          // steps/s
-  int   accel;             // steps/s²
-  int   homingSpeed;       // steps/s
-};
-
-constexpr GaugeConfig gaugeConfigs[] = {
-  // dir  step  en   dirInv stpHi  enLow  min   max   backoff  speed  accel  hmSpd
-  {  48,  49,  -1,  false, true,  true,    0,  3780,   3800,   4000,  6000,    500 },
-  {   8,   9,  -1,  true,  true,  true,    0,  3780,   3800,   4000,  6000,    500 },
-  {  52,  53,  -1,  false, true,  true,    0,  3780,   3800,   4000,  6000,    500 },
-  {  50,  51,  -1,  false, true,  true,    0,  3780,   3800,   4000,  6000,    500 },
-};
-
-static const uint8_t GAUGE_COUNT =
-    sizeof(gaugeConfigs) / sizeof(gaugeConfigs[0]);

README.md

@@ -7,7 +7,7 @@ A dedicated gauge controller for Arduinos.
 This repository contains:
 
 - `Gaugecontroller/Gaugecontroller.ino`: the Arduino Mega firmware for the stepper gauges, LEDs, and integrated HV5812-based VFD
-- `gaugecontroller.yaml`: the ESPHome-based ESP32 firmware that exposes the gauges and VFD to Home Assistant via the native API
+- `gauge.py`: the ESP32 / MicroPython MQTT bridge that exposes the controller to Home Assistant
 
 ## VFD Support
 
@@ -48,19 +48,16 @@ Rules:
 - shorter values are right-aligned
 - leading zeroes are preserved if they are part of the input
 
-## Home Assistant Integration
+## Home Assistant Entities
 
-The ESPHome firmware in `gaugecontroller.yaml` exposes entities to Home Assistant via the native API:
+The MQTT bridge publishes Home Assistant discovery entities for the VFD:
 
-### Gauge Controls
-- Number entities for each gauge's target value (with unit conversion)
-- Number entities for speed and acceleration (diagnostic)
-- Rezero buttons for each gauge and all gauges
-
-### VFD Display
-- `VFD Display`: text entity for the displayed value
-- `VFD Decimal Point`: switch entity
-- `VFD Alarm`: switch entity
+- `VFD Display`
+  text entity for the displayed value
+- `VFD Decimal Point`
+  switch entity
+- `VFD Alarm`
+  switch entity
 
 The display is intentionally exposed as a text entity rather than a numeric entity so that:
 
@@ -68,12 +65,27 @@ The display is intentionally exposed as a text entity rather than a numeric enti
 - hexadecimal values like `DEAD` or `BEEF` work
 - clearing the display is possible with an empty value
 
-### LED Controls
-- RGB light entity for each gauge's backlight with effects (Blink, Breathe, Double Flash)
-- Binary light entities for each gauge's red/green indicators and status lights
+## MQTT Topics
 
-### Diagnostics
-- WiFi signal sensor
-- Uptime sensor
-- IP address and SSID text sensors
-- Arduino Last Message sensor
+Using the configured `mqtt_prefix` from `config.json`, the VFD topics are:
+
+- `<prefix>/vfd/set`
+- `<prefix>/vfd/state`
+- `<prefix>/vfd/decimal_point/set`
+- `<prefix>/vfd/decimal_point/state`
+- `<prefix>/vfd/alarm/set`
+- `<prefix>/vfd/alarm/state`
+
+Example with the default prefix `gauges`:
+
+- `gauges/vfd/set`
+- `gauges/vfd/decimal_point/set`
+- `gauges/vfd/alarm/set`
+
+Example payloads:
+
+- publish `0123` to `gauges/vfd/set`
+- publish `ON` to `gauges/vfd/decimal_point/set`
+- publish `OFF` to `gauges/vfd/alarm/set`
+
+The MQTT bridge then converts that into the correct Arduino serial command such as `VFD 0123.`.

Rewire_checklist.md

@@ -183,14 +183,13 @@ Then connect the motor side of that driver to:
 
 according to the driver board you are using.
 
-## 14. Wire The WS2812 LEDs
+## 14. Wire The WS2812B LEDs
 
 Connect:
 
-- `Mega D22` -> main backlight/status strip `DIN`
-- `Mega D36` -> indicator strip `DIN`
-- `5V LED supply` -> both strip `5V` inputs
-- both strip `GND` inputs -> common ground rail
+- `Mega D22` -> `WS2812B DIN`
+- `5V LED supply` -> `WS2812B 5V`
+- `WS2812B GND` -> common ground rail
 
 If the LED chain is long or bright:
 

Stripboard_layout.md

@@ -205,10 +205,9 @@ If `D8` and `D9` come from separate fly wires to the stripboard, keep them in th
 
 Route:
 
-- `D22` -> main backlight/status strip `DIN`
-- `D36` -> indicator strip `DIN`
-- `5V` -> both strip `5V` inputs
-- `GND` -> both strip `GND` inputs
+- `D22` -> `WS2812 DIN`
+- `5V` -> `WS2812 5V`
+- `GND` -> `WS2812 GND`
 
 Keep the LED connector in the low-voltage area.
 

boot.py

@@ -0,0 +1,64 @@
+"""
+boot.py — runs before main.py on every ESP32 boot
+
+Connects WiFi, runs OTA update, then hands off to main.py.
+Keep this file as simple as possible — it is never OTA-updated itself
+(it lives outside the repo folder) so bugs here require USB to fix.
+"""
+import gauge
+import network
+import gc
+import utime
+import sys
+
+import ota
+
+ota.load_config()
+WIFI_SSID, WIFI_PASSWORD = ota.WIFI_SSID, ota.WIFI_PASSWORD
+
+def _connect_wifi(timeout_s=20):
+    sta = network.WLAN(network.STA_IF)
+    sta.active(True)
+    sta.config(txpower=15)
+    if sta.isconnected():
+        return True
+    sta.connect(WIFI_SSID, WIFI_PASSWORD)
+    deadline = utime.time() + timeout_s
+    while not sta.isconnected():
+        if utime.time() > deadline:
+            return False
+        utime.sleep_ms(300)
+    return True
+
+if WIFI_SSID is None:
+    print("[boot] No WiFi credentials — cannot connect, skipping OTA")
+elif _connect_wifi():
+    ip = network.WLAN(network.STA_IF).ifconfig()[0]
+    print(f"[boot] WiFi connected — {ip}")
+
+    try:
+        ota.update()
+    except Exception as e:
+        print(f"[boot] OTA error: {e} — continuing with existing files")
+        sys.print_exception(e)
+    utime.sleep_ms(5000)
+    ota._fetch_commit_sha = None
+    ota._fetch_manifest = None
+    ota._fetch_dir = None
+    ota._api_get = None
+    ota._download = None
+    ota.urequests = None
+    del ota.urequests
+    del ota
+    gc.collect()
+    del sys.modules["ota"]
+    gc.collect()
+
+else:
+    print("[boot] WiFi failed — skipping OTA, booting with existing files")
+
+# main.py runs automatically after boot.py
+
+
+
+

changes.md

@@ -1,46 +0,0 @@
-# Changes
-
-## 2026-04-27 — Arduino firmware refactor (`Gaugecontroller/Gaugecontroller.ino`)
-
-### Non-blocking VFD multiplexer
-`vfd::refresh()` previously held each digit for 2000 µs via `delayMicroseconds`,
-which capped the effective stepper pulse rate at roughly 500 Hz regardless of
-`maxSpeed`. It now tracks `phaseStartMicros`/`phaseActive` and returns
-immediately while the digit is still being held; the main loop runs at
-microsecond cadence again and the configured `maxSpeed = 4000.0f` steps/s is
-actually achievable.
-
-### Fixed-buffer command parser (no more `String` heap churn)
-Replaced `String rxLine` with `char rxBuf[128]` and converted the entire
-command pipeline to take `const char*`:
-
-- `processLine`, `sendReply`, `vfd::parseCommand`
-- All `parse*` functions: `parseSet`, `parseSpeed`, `parseAccel`, `parseEnable`,
-  `parseZero`, `parseHome`, `parseSweep`, `parsePosQuery`, `parseCfgQuery`,
-  `parseLedQuery`, `parseLed`, `parseBlink`, `parseBreathe`, `parseDflash`,
-  `parseVfd`, `parsePing`.
-
-`parseSpeed` / `parseAccel` / `parseSweep` use `strncmp` + `atof` because the
-default AVR-libc `sscanf` doesn't support `%f`. No allocations on the command
-path; the Mega's heap no longer fragments over time.
-
-### Cached `ledNeedsSwap[TOTAL_LEDS]`
-Per-LED RGB-vs-GRB swap flag is now precomputed once in `setup()` from
-`gaugePins[].ledOrder`. `encodeForStrip` is a single array index instead of
-walking the gauge table on every LED read/write.
-
-### Cached step direction per gauge
-Added `Gauge.lastDir`. `setDir()` skips the DIR-pin `digitalWrite` when the
-direction hasn't flipped (the common case during a step run) and adds a 1 µs
-DIR-to-STEP setup delay only when it actually flips.
-
-### Cleanups
-- Removed the `absf` helper; use `fabsf` consistently.
-- Removed the `+ 0.0001f` epsilon in the trapezoidal braking-distance divisor.
-  `parseAccel` already rejects `accel <= 0`, so the divisor is always positive.
-- Fixed the `<r> <ig> <b>` typo to `<r> <g> <b>` in the protocol comment for
-  `DFLASH`.
-
-### Build verification
-`arduino-cli compile --fqbn arduino:avr:mega Gaugecontroller`:
-17758 B flash (6%), 1845 B SRAM (22%).

docs/superpowers/plans/2026-05-21-gaugecontroller-v2.md

@@ -1,474 +0,0 @@
-# Gaugecontroller v2.0 Implementation Plan
-
-> **For agentic workers:** REQUIRED SUB-SKILL: Use superpowers:subagent-driven-development (recommended) or superpowers:executing-plans to implement this plan task-by-task. Steps use checkbox (`- [ ]`) syntax for tracking.
-
-**Goal:** Centralise all gauge configuration in `gauge_config.h` and make the three inconsistently-written parsers use `sscanf` like the rest.
-
-**Architecture:** A new header file holds one `constexpr GaugeConfig` table — pin assignments and motion defaults merged — and derives `GAUGE_COUNT` from its length. The sketch includes this header, removes the old `GaugePins` struct and all hardcoded defaults, and initialises `Gauge` runtime state from the table in `setup()`. Three parse functions are then rewritten from manual string splitting to `sscanf`.
-
-**Tech Stack:** Arduino (AVR/Mega), `arduino-cli`, C++11 `constexpr`.
-
-> **Note on testing:** This is a bare-metal Arduino sketch with no unit-test framework. Each task's verification step is a clean compile with `arduino-cli`. Functional testing requires the physical hardware; the plan notes what to check over serial when hardware is available.
-
----
-
-## File Map
-
-| File | Action | Responsibility |
-|---|---|---|
-| `Gaugecontroller/gauge_config.h` | **Create** | All pin assignments and motion defaults; `GAUGE_COUNT` |
-| `Gaugecontroller/Gaugecontroller.ino` | **Modify** | Remove `GaugePins`, add include, strip `Gauge` defaults, update all references, rewrite 3 parsers |
-
----
-
-## Task 1: Create `gauge_config.h`
-
-**Files:**
-- Create: `Gaugecontroller/gauge_config.h`
-
-- [ ] **Step 1: Create the file**
-
-  Create `Gaugecontroller/gauge_config.h` with the following content:
-
-  ```cpp
-  #pragma once
-  #include <stdint.h>
-
-  struct GaugeConfig {
-    // Hardware
-    uint8_t dirPin;
-    uint8_t stepPin;
-    int8_t  enablePin;       // -1 = no enable pin
-    bool    dirInverted;
-    bool    stepActiveHigh;
-    bool    enableActiveLow;
-
-    // Motion defaults (integers; cast to float in setup())
-    long  minPos;
-    long  maxPos;
-    long  homingBackoffSteps;
-    int   maxSpeed;          // steps/s
-    int   accel;             // steps/s²
-    int   homingSpeed;       // steps/s
-  };
-
-  constexpr GaugeConfig gaugeConfigs[] = {
-    // dir  step  en   dirInv stepHi enLow  min   max   backoff  speed  accel  homeSpd
-    {  48,  49,  -1,  false, true,  true,    0,  3780,   3800,   4000,  6000,    500 },
-    {   8,   9,  -1,  true,  true,  true,    0,  3780,   3800,   4000,  6000,    500 },
-    {  52,  53,  -1,  false, true,  true,    0,  3780,   3800,   4000,  6000,    500 },
-    {  50,  51,  -1,  false, true,  true,    0,  3780,   3800,   4000,  6000,    500 },
-  };
-
-  static const uint8_t GAUGE_COUNT =
-      sizeof(gaugeConfigs) / sizeof(gaugeConfigs[0]);
-  ```
-
-  To add a fifth gauge later: append one row to `gaugeConfigs[]`. Nothing else changes.
-
----
-
-## Task 2: Wire `gauge_config.h` into `Gaugecontroller.ino`
-
-**Files:**
-- Modify: `Gaugecontroller/Gaugecontroller.ino`
-
-This task makes six targeted edits in order. Each edit is shown as old → new. Do them top-to-bottom so line numbers don't shift unexpectedly.
-
-- [ ] **Step 1: Add the include**
-
-  After the existing three `#include` lines at the top, add:
-
-  ```cpp
-  #include "gauge_config.h"
-  ```
-
-  The top of the file should now read:
-
-  ```cpp
-  #include <Arduino.h>
-  #include <avr/interrupt.h>
-  #include <math.h>
-  #include "gauge_config.h"
-  ```
-
-- [ ] **Step 2: Remove `GAUGE_COUNT` and `GaugePins`**
-
-  Delete these two blocks entirely (they are now in `gauge_config.h`):
-
-  ```cpp
-  static const uint8_t GAUGE_COUNT = 4;
-  ```
-
-  ```cpp
-  struct GaugePins {
-    uint8_t dirPin;
-    uint8_t stepPin;
-    int8_t enablePin;          // -1 means there is no enable pin
-    bool dirInverted;
-    bool stepActiveHigh;
-    bool enableActiveLow;
-  };
-
-  constexpr GaugePins gaugePins[GAUGE_COUNT] = {
-    // dir, step, en, dirInv, stepHigh, enActiveLow
-    {48, 49, -1, false, true, true},   // Gauge 0
-    {8,  9,  -1, true,  true, true},   // Gauge 1
-    {52, 53, -1, false, true, true},   // Gauge 2
-    {50, 51, -1, false, true, true},   // Gauge 3
-  };
-  ```
-
-- [ ] **Step 3: Strip hardcoded defaults from `struct Gauge`**
-
-  In the `Gauge` struct definition, remove the numeric defaults from the six motion fields. Change:
-
-  ```cpp
-  long minPos = 0;
-  long maxPos = 3780;
-  long homingBackoffSteps = 3800; // Deliberately a touch past full reverse travel.
-
-  float velocity = 0.0f;
-  float maxSpeed = 4000.0f;
-  float accel = 6000.0f;
-  float homingSpeed = 500.0f;
-  ```
-
-  To:
-
-  ```cpp
-  long minPos = 0;
-  long maxPos = 0;
-  long homingBackoffSteps = 0;
-
-  float velocity = 0.0f;
-  float maxSpeed = 0.0f;
-  float accel = 0.0f;
-  float homingSpeed = 0.0f;
-  ```
-
-  These will be populated from `gaugeConfigs[i]` in `setup()` (Step 5).
-
-- [ ] **Step 4: Update `gaugePins` → `gaugeConfigs` references outside `setup()`**
-
-  Three functions reference `gaugePins`. Update each one:
-
-  **`writeDirectionPin` (~line 106):**
-  ```cpp
-  // Before
-  bool level = gaugePins[id].dirInverted ? !forward : forward;
-
-  // After
-  bool level = gaugeConfigs[id].dirInverted ? !forward : forward;
-  ```
-
-  **`writeStepPin` (~line 111):**
-  ```cpp
-  // Before
-  bool level = gaugePins[id].stepActiveHigh ? active : !active;
-
-  // After
-  bool level = gaugeConfigs[id].stepActiveHigh ? active : !active;
-  ```
-
-  **`configureStepperHardware` (~line 152):**
-  ```cpp
-  // Before
-  stepperHardware[id].stepPort = portOutputRegister(digitalPinToPort(gaugePins[id].stepPin));
-  stepperHardware[id].stepMask = digitalPinToBitMask(gaugePins[id].stepPin);
-  stepperHardware[id].dirPort  = portOutputRegister(digitalPinToPort(gaugePins[id].dirPin));
-  stepperHardware[id].dirMask  = digitalPinToBitMask(gaugePins[id].dirPin);
-
-  // After
-  stepperHardware[id].stepPort = portOutputRegister(digitalPinToPort(gaugeConfigs[id].stepPin));
-  stepperHardware[id].stepMask = digitalPinToBitMask(gaugeConfigs[id].stepPin);
-  stepperHardware[id].dirPort  = portOutputRegister(digitalPinToPort(gaugeConfigs[id].dirPin));
-  stepperHardware[id].dirMask  = digitalPinToBitMask(gaugeConfigs[id].dirPin);
-  ```
-
-  **`setEnable` (~line 291):**
-  ```cpp
-  // Before
-  int8_t pin = gaugePins[id].enablePin;
-  if (pin < 0) return;
-  bool level = gaugePins[id].enableActiveLow ? !en : en;
-
-  // After
-  int8_t pin = gaugeConfigs[id].enablePin;
-  if (pin < 0) return;
-  bool level = gaugeConfigs[id].enableActiveLow ? !en : en;
-  ```
-
-- [ ] **Step 5: Update `setup()` — pin references and add motion default init**
-
-  In `setup()`, the `for` loop currently reads:
-
-  ```cpp
-  for (uint8_t i = 0; i < GAUGE_COUNT; i++) {
-    pinMode(gaugePins[i].dirPin, OUTPUT);
-    pinMode(gaugePins[i].stepPin, OUTPUT);
-    configureStepperHardware(i);
-
-    digitalWrite(gaugePins[i].dirPin, LOW);
-    digitalWrite(gaugePins[i].stepPin, gaugePins[i].stepActiveHigh ? LOW : HIGH);
-
-    if (gaugePins[i].enablePin >= 0) {
-      pinMode(gaugePins[i].enablePin, OUTPUT);
-      setEnable(i, true);
-    }
-
-    gauges[i].lastUpdateMicros = micros();
-  }
-  ```
-
-  Replace it with:
-
-  ```cpp
-  for (uint8_t i = 0; i < GAUGE_COUNT; i++) {
-    pinMode(gaugeConfigs[i].dirPin, OUTPUT);
-    pinMode(gaugeConfigs[i].stepPin, OUTPUT);
-    configureStepperHardware(i);
-
-    digitalWrite(gaugeConfigs[i].dirPin, LOW);
-    digitalWrite(gaugeConfigs[i].stepPin, gaugeConfigs[i].stepActiveHigh ? LOW : HIGH);
-
-    if (gaugeConfigs[i].enablePin >= 0) {
-      pinMode(gaugeConfigs[i].enablePin, OUTPUT);
-      setEnable(i, true);
-    }
-
-    gauges[i].minPos             = gaugeConfigs[i].minPos;
-    gauges[i].maxPos             = gaugeConfigs[i].maxPos;
-    gauges[i].homingBackoffSteps = gaugeConfigs[i].homingBackoffSteps;
-    gauges[i].maxSpeed           = (float)gaugeConfigs[i].maxSpeed;
-    gauges[i].accel              = (float)gaugeConfigs[i].accel;
-    gauges[i].homingSpeed        = (float)gaugeConfigs[i].homingSpeed;
-
-    gauges[i].lastUpdateMicros = micros();
-  }
-  ```
-
-- [ ] **Step 6: Compile and verify clean**
-
-  ```bash
-  arduino-cli compile --fqbn arduino:avr:mega Gaugecontroller
-  ```
-
-  Expected: zero errors, zero warnings about `gaugePins` or `GAUGE_COUNT`. If the compiler reports "use of undeclared identifier 'gaugePins'", grep for any remaining reference:
-
-  ```bash
-  grep -n "gaugePins" Gaugecontroller/Gaugecontroller.ino
-  ```
-
-  Should return nothing.
-
-- [ ] **Step 7: Commit**
-
-  ```bash
-  git add Gaugecontroller/gauge_config.h Gaugecontroller/Gaugecontroller.ino
-  git commit -m "refactor: centralise gauge config in gauge_config.h"
-  ```
-
----
-
-## Task 3: Rewrite `parseSpeed`, `parseAccel`, `parseSweep` to use `sscanf`
-
-**Files:**
-- Modify: `Gaugecontroller/Gaugecontroller.ino`
-
-- [ ] **Step 1: Replace `parseSpeed`**
-
-  Find and replace the entire `parseSpeed` function:
-
-  ```cpp
-  // Before (~15 lines)
-  bool parseSpeed(const String& line) {
-    int firstSpace = line.indexOf(' ');
-    int secondSpace = line.indexOf(' ', firstSpace + 1);
-    if (firstSpace < 0 || secondSpace < 0) return false;
-    if (line.substring(0, firstSpace) != "SPEED") return false;
-
-    int id = line.substring(firstSpace + 1, secondSpace).toInt();
-    float speed = line.substring(secondSpace + 1).toFloat();
-
-    if (id < 0 || id >= GAUGE_COUNT) {
-      sendReply("ERR BAD_ID");
-      return true;
-    }
-    if (speed <= 0.0f) {
-      sendReply("ERR BAD_SPEED");
-      return true;
-    }
-
-    gauges[id].maxSpeed = speed;
-    sendReply("OK");
-    return true;
-  }
-  ```
-
-  ```cpp
-  // After
-  bool parseSpeed(const String& line) {
-    int id; float speed;
-    if (sscanf(line.c_str(), "SPEED %d %f", &id, &speed) == 2) {
-      if (id < 0 || id >= GAUGE_COUNT) { sendReply("ERR BAD_ID");    return true; }
-      if (speed <= 0.0f)               { sendReply("ERR BAD_SPEED"); return true; }
-      gauges[id].maxSpeed = speed;
-      sendReply("OK");
-      return true;
-    }
-    return false;
-  }
-  ```
-
-- [ ] **Step 2: Replace `parseAccel`**
-
-  ```cpp
-  // Before (~15 lines)
-  bool parseAccel(const String& line) {
-    int firstSpace = line.indexOf(' ');
-    int secondSpace = line.indexOf(' ', firstSpace + 1);
-    if (firstSpace < 0 || secondSpace < 0) return false;
-    if (line.substring(0, firstSpace) != "ACCEL") return false;
-
-    int id = line.substring(firstSpace + 1, secondSpace).toInt();
-    float accel = line.substring(secondSpace + 1).toFloat();
-
-    if (id < 0 || id >= GAUGE_COUNT) {
-      sendReply("ERR BAD_ID");
-      return true;
-    }
-    if (accel <= 0.0f) {
-      sendReply("ERR BAD_ACCEL");
-      return true;
-    }
-
-    gauges[id].accel = accel;
-    sendReply("OK");
-    return true;
-  }
-  ```
-
-  ```cpp
-  // After
-  bool parseAccel(const String& line) {
-    int id; float accel;
-    if (sscanf(line.c_str(), "ACCEL %d %f", &id, &accel) == 2) {
-      if (id < 0 || id >= GAUGE_COUNT) { sendReply("ERR BAD_ID");    return true; }
-      if (accel <= 0.0f)               { sendReply("ERR BAD_ACCEL"); return true; }
-      gauges[id].accel = accel;
-      sendReply("OK");
-      return true;
-    }
-    return false;
-  }
-  ```
-
-- [ ] **Step 3: Replace `parseSweep`**
-
-  ```cpp
-  // Before (~20 lines)
-  bool parseSweep(const String& line) {
-    int firstSpace = line.indexOf(' ');
-    int secondSpace = line.indexOf(' ', firstSpace + 1);
-    int thirdSpace = line.indexOf(' ', secondSpace + 1);
-
-    if (firstSpace < 0 || secondSpace < 0 || thirdSpace < 0) return false;
-    if (line.substring(0, firstSpace) != "SWEEP") return false;
-
-    int id = line.substring(firstSpace + 1, secondSpace).toInt();
-    float accel = line.substring(secondSpace + 1, thirdSpace).toFloat();
-    float speed = line.substring(thirdSpace + 1).toFloat();
-
-    if (id < 0 || id >= GAUGE_COUNT) {
-      sendReply("ERR BAD_ID");
-      return true;
-    }
-
-    Gauge& g = gauges[id];
-
-    if (accel <= 0.0f || speed <= 0.0f) {
-      g.sweepEnabled = false;
-      g.velocity = 0.0f;
-      stopTimerStepping(id);
-      sendReply("OK");
-      return true;
-    }
-
-    g.accel = accel;
-    g.maxSpeed = speed;
-    g.sweepEnabled = true;
-    g.sweepTowardMax = true;
-    atomicWriteLong(g.targetPos, g.maxPos);
-    sendReply("OK");
-    return true;
-  }
-  ```
-
-  ```cpp
-  // After
-  bool parseSweep(const String& line) {
-    int id; float accel, speed;
-    if (sscanf(line.c_str(), "SWEEP %d %f %f", &id, &accel, &speed) == 3) {
-      if (id < 0 || id >= GAUGE_COUNT) { sendReply("ERR BAD_ID"); return true; }
-      Gauge& g = gauges[id];
-      if (accel <= 0.0f || speed <= 0.0f) {
-        g.sweepEnabled = false;
-        g.velocity = 0.0f;
-        stopTimerStepping(id);
-        sendReply("OK");
-        return true;
-      }
-      g.accel = accel;
-      g.maxSpeed = speed;
-      g.sweepEnabled = true;
-      g.sweepTowardMax = true;
-      atomicWriteLong(g.targetPos, g.maxPos);
-      sendReply("OK");
-      return true;
-    }
-    return false;
-  }
-  ```
-
-- [ ] **Step 4: Verify no `indexOf`/`substring` remain in any `parse*` function**
-
-  ```bash
-  grep -n "indexOf\|substring" Gaugecontroller/Gaugecontroller.ino
-  ```
-
-  Expected: no output. If any lines appear, check which function still uses the old pattern and redo that step.
-
-- [ ] **Step 5: Compile and verify clean**
-
-  ```bash
-  arduino-cli compile --fqbn arduino:avr:mega Gaugecontroller
-  ```
-
-  Expected: zero errors.
-
-- [ ] **Step 6: Commit**
-
-  ```bash
-  git add Gaugecontroller/Gaugecontroller.ino
-  git commit -m "refactor: uniform sscanf parsing in parseSpeed, parseAccel, parseSweep"
-  ```
-
----
-
-## Optional hardware smoke-test (when board is available)
-
-After uploading, send these commands over serial and confirm expected replies:
-
-```
-PING          → PONG
-HOMEALL       → OK  (then each gauge homes; HOMED 0..3 appear on debug port)
-POS?          → POS 0 0 0 1 0 0  (×4, one per gauge)
-SET 0 1000    → OK
-SPEED 0 2000  → OK
-ACCEL 0 8000  → OK
-SWEEP 0 6000 4000 → OK
-SWEEP 0 0 0   → OK  (stops sweep)
-```
-
-No new error codes were introduced; all existing commands should behave identically to v1.

docs/superpowers/specs/2026-05-21-gaugecontroller-v2-design.md

@@ -1,162 +0,0 @@
-# Gaugecontroller v2.0 Design
-
-**Date:** 2026-05-21  
-**Branch:** Stepper-Only  
-**Scope:** Code quality / architecture — same features, better structure. No behaviour change.
-
-## Goal
-
-Eliminate scattered magic constants and inconsistent parsing patterns. A developer adding or tuning a gauge should only need to edit one file.
-
-## What is NOT changing
-
-- ISR logic, Q16 fixed-point stepping, trapezoidal velocity profile
-- Serial protocol commands and responses
-- Runtime `Gauge` struct fields (stay `float` for velocity, speed, accel)
-- LED code (absent on this branch; out of scope)
-
----
-
-## Section 1: `gauge_config.h`
-
-Create `Gaugecontroller/gauge_config.h` alongside the sketch.
-
-### New struct
-
-```cpp
-struct GaugeConfig {
-  // Hardware
-  uint8_t dirPin;
-  uint8_t stepPin;
-  int8_t  enablePin;       // -1 = no enable pin
-  bool    dirInverted;
-  bool    stepActiveHigh;
-  bool    enableActiveLow;
-
-  // Motion defaults (integers — cast to float in setup())
-  long  minPos;
-  long  maxPos;
-  long  homingBackoffSteps;
-  int   maxSpeed;          // steps/s
-  int   accel;             // steps/s²
-  int   homingSpeed;       // steps/s
-};
-```
-
-### Config table
-
-```cpp
-constexpr GaugeConfig gaugeConfigs[] = {
-  // dir  step  en   dirInv stepHi enLow  min   max   backoff  speed  accel  homeSpd
-  {  48,  49,  -1,  false, true,  true,    0,  3780,   3800,   4000,  6000,    500 },
-  {   8,   9,  -1,  true,  true,  true,    0,  3780,   3800,   4000,  6000,    500 },
-  {  52,  53,  -1,  false, true,  true,    0,  3780,   3800,   4000,  6000,    500 },
-  {  50,  51,  -1,  false, true,  true,    0,  3780,   3800,   4000,  6000,    500 },
-};
-
-static const uint8_t GAUGE_COUNT =
-    sizeof(gaugeConfigs) / sizeof(gaugeConfigs[0]);
-```
-
-Adding gauge 5 is one new table row. `GAUGE_COUNT` updates automatically.
-
-### Changes to `Gaugecontroller.ino`
-
-- Remove `constexpr GaugePins gaugePins[]`, `struct GaugePins`, and the hardcoded `GAUGE_COUNT`.
-- Add `#include "gauge_config.h"`.
-- In `setup()`, initialise each `Gauge`'s motion defaults from `gaugeConfigs[i]`:
-
-```cpp
-gauges[i].minPos             = gaugeConfigs[i].minPos;
-gauges[i].maxPos             = gaugeConfigs[i].maxPos;
-gauges[i].homingBackoffSteps = gaugeConfigs[i].homingBackoffSteps;
-gauges[i].maxSpeed           = (float)gaugeConfigs[i].maxSpeed;
-gauges[i].accel              = (float)gaugeConfigs[i].accel;
-gauges[i].homingSpeed        = (float)gaugeConfigs[i].homingSpeed;
-```
-
-- All existing references to `gaugePins[i].dirPin` etc. become `gaugeConfigs[i].dirPin` etc. (field names are identical).
-- Remove the hardcoded default initialisers from the `Gauge` struct definition (`maxPos = 3780`, `homingBackoffSteps = 3800`, `maxSpeed = 4000.0f`, `accel = 6000.0f`, `homingSpeed = 500.0f`, `minPos = 0`). These fields become zero-initialised and are then set from `gaugeConfigs[i]` in `setup()`, eliminating the risk of the struct defaults and config table silently diverging.
-
----
-
-## Section 2: Uniform `sscanf` parsing
-
-Three `parse*` functions currently use manual `indexOf`/`substring`. Convert them to `sscanf` to match the rest of the parser.
-
-### `parseSpeed`
-
-```cpp
-bool parseSpeed(const String& line) {
-  int id; float speed;
-  if (sscanf(line.c_str(), "SPEED %d %f", &id, &speed) == 2) {
-    if (id < 0 || id >= GAUGE_COUNT) { sendReply("ERR BAD_ID");    return true; }
-    if (speed <= 0.0f)               { sendReply("ERR BAD_SPEED"); return true; }
-    gauges[id].maxSpeed = speed;
-    sendReply("OK");
-    return true;
-  }
-  return false;
-}
-```
-
-### `parseAccel`
-
-```cpp
-bool parseAccel(const String& line) {
-  int id; float accel;
-  if (sscanf(line.c_str(), "ACCEL %d %f", &id, &accel) == 2) {
-    if (id < 0 || id >= GAUGE_COUNT) { sendReply("ERR BAD_ID");    return true; }
-    if (accel <= 0.0f)               { sendReply("ERR BAD_ACCEL"); return true; }
-    gauges[id].accel = accel;
-    sendReply("OK");
-    return true;
-  }
-  return false;
-}
-```
-
-### `parseSweep`
-
-```cpp
-bool parseSweep(const String& line) {
-  int id; float accel, speed;
-  if (sscanf(line.c_str(), "SWEEP %d %f %f", &id, &accel, &speed) == 3) {
-    if (id < 0 || id >= GAUGE_COUNT) { sendReply("ERR BAD_ID"); return true; }
-    Gauge& g = gauges[id];
-    if (accel <= 0.0f || speed <= 0.0f) {
-      g.sweepEnabled = false;
-      g.velocity = 0.0f;
-      stopTimerStepping(id);
-      sendReply("OK");
-      return true;
-    }
-    g.accel        = accel;
-    g.maxSpeed     = speed;
-    g.sweepEnabled = true;
-    g.sweepTowardMax = true;
-    atomicWriteLong(g.targetPos, g.maxPos);
-    sendReply("OK");
-    return true;
-  }
-  return false;
-}
-```
-
-No change to accepted syntax, error codes, or response format.
-
----
-
-## File inventory
-
-| File | Change |
-|---|---|
-| `Gaugecontroller/gauge_config.h` | New — all pin + motion defaults |
-| `Gaugecontroller/Gaugecontroller.ino` | Remove `GaugePins`, add include, update `setup()`, rewrite 3 parsers |
-
-## Success criteria
-
-- Sketch compiles cleanly with `arduino-cli compile --fqbn arduino:avr:mega Gaugecontroller`
-- `GAUGE_COUNT` need not be edited when adding a gauge — only `gaugeConfigs[]` changes
-- No `indexOf`/`substring` remain in any `parse*` function
-- All existing protocol commands behave identically to v1

gauge.py

@@ -930,19 +930,6 @@ _last_discovery_ms = 0
 _DISCOVERY_INTERVAL_MS = 350
 
 
-def _compact_discovery_payload(payload):
-    """Trim optional HA discovery fields when RAM is tight."""
-    compact = dict(payload)
-
-    # Light entities are the largest payloads because they repeat effect metadata.
-    # Keep core functionality, but omit optional effect declarations to reduce heap use.
-    if compact.get("schema") == "json":
-        compact.pop("effect", None)
-        compact.pop("effect_list", None)
-
-    return compact
-
-
 def check_mqtt():
     global client_ref, _mqtt_connected, _last_mqtt_check
     now = utime.ticks_ms()
@@ -997,7 +984,7 @@ def check_mqtt():
 
 def _publish_discovery_entity(client, topic, payload, log_msg):
     gc.collect()
-    client.publish(topic, ujson.dumps(_compact_discovery_payload(payload)), retain=True)
+    client.publish(topic, ujson.dumps(payload), retain=True)
     info(log_msg)
 
 

wiring.md

@@ -163,22 +163,19 @@ Also connect:
 
 If your driver boards need separate motor power, supply that from the proper motor supply. Do not power motors from the Mega `5V` pin.
 
-## WS2812 LED Strips
+## WS2812B LED Strip
 
-The current sketch expects two LED data chains. Backlight and status LEDs stay
-on the main strip; the red/green dial indicator LEDs are on their own strip.
+The current sketch expects one shared WS2812B chain.
 
-| Mega Pin | LED Strip |
+| Mega Pin | WS2812B |
 |---|---|
-| `D22` | main backlight/status `DIN` |
-| `D36` | indicator `DIN` |
-| `5V` | both strips `5V` |
-| `GND` | both strips `GND` |
+| `D22` | `DIN` |
+| `5V` | `5V` |
+| `GND` | `GND` |
 
 Notes:
 
-- the command protocol still exposes `7 LEDs per gauge`
-- logical indices `0-2` are backlight, `3-4` are indicators, and `5-6` are status
+- the code expects `7 LEDs per gauge`, so `21 LEDs total`
 - use a proper 5V supply sized for the LED current
 - keep LED ground common with the Mega